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Mitsubishi Montero CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Montero automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Mitsubishi Montero 3.5 V6 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
R-12 leak detectors will not detect R-134a leaks. For R-134a system an electronic type leak detector i...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
MITSUBISHI, DISC BRAKES -> Montero & Pickup -> HUB & ROTOR, REPLACE -> 2WD -> 4WD
Vehicle: 1992 Mitsubishi Montero SR 3.0 V6 GAS
2WD
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove front brake assembly and suspend assembly with wire.
- Remove hub cap, then the cotter pin.
- Remove slotted nut and washer, then the outer bearing.
- Remove front hub and rotor assembly.
- Reverse procedure to install adjusting wheel bearing as follows:
- Torque slotted nut to 22 ft. lbs.
- Loosen slotted nut completely.
- Retorque slotted nut to 6 ft. lbs.
4WD
- Place free wheeling hub in "Free" position.
- Rotate hub cover counterclockwise and remove.
- Remove snap ring from end of driveshaft.
- Remove adjusting shims (if equipped).
- Remove ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1995 Mitsubishi Montero SR 3.5 V6 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Mitsubishi Montero SR 3.5 V6 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures -> Tire Pressure Sensor ID Registration -> Warning Lamp
Vehicle: 2006 Mitsubishi Montero Limited 3.8 V6 GAS
Tire Pressure Sensor ID Registration
- Connect a suitable scan tool to vehicle data link connector, Fig. .
- Follow scan tool instructions to enter "Tire Pressure Sensor ID Registration" mode.
- Select the number of tires that you want to register.
- Starting at any TPMS transmitter, emit a signal from the transmitter as follows:
- Ensure that TPMS transmitter location on wheel rim is clean.
- Position magnet tool No. MIT46716 or equivalent as shown in Fig. for at least 5 seconds.
- By holding the magnet as shown, a ree...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 Mitsubishi Montero LS 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly and intake manifold stay.
- Remove EGR valve if equipped, then speedometer cable.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 1993 Mitsubishi Montero 3.0 V6 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
- Drain engine coolant into suitable container.
- Remove air cleaner assembly.
- Re...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Mitsubishi Montero LS 3.0 V6 GAS
- Loosen tension pulley fixing nut.
- Loosen adjustin...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero AUTOMOBILES
Component location diagrams for most Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
 Relay Locations Diagram for 1993 Mitsubishi Montero LS 3.0 V6 GASComponents on diagram: |
 Engine Compartment Component Locations Diagram for 2005 Mitsubishi Montero Limited 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Montero AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Montero cars and light trucks sold in the U.S.
 2002 Mitsubishi Montero 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2003 Mitsubishi Montero 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero AUTOMOBILES
OEM TSB listings for most Mitsubishi Montero cars and light trucks sold in the U.S. from 1985+.
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Document: GENERAL PDI PROCEDURES Vehicle: 2003 Mitsubishi Montero 3.8 V6 GAS Auto Systems: |
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Document: MULTI-USE TESTER (MUT) - USAGE/VERIFYING FAULT CODES Vehicle: 1991 Mitsubishi Montero RS 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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