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2005 Mitsubishi Montero CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Mitsubushi -> Hydraulic Brake Systems -> Hydraulic Brake System Specifications
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
DRIVESHAFT, Replace -> Front
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
Front
- Raise vehicle off ground and support it with safety stands in proper locations.
- Drain transfer case gear into suitable container.
- Make a reference mark across driveline and differential companion flange.
- Remove bolts, washer, and nuts from companion flange. Place rag around joint boot portion to protect boot.
- Make a reference mark on drivel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Component Locations
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
Refer to Figs. ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove air cleaner assembly.
- Remove drive belts.
- Remove alternator, Fig. .
- R...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water passage.
- Remove hose from water passage.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Mitsubishi Montero AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Mitsubishi Montero AUTOMOBILES
Component location diagrams for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Mitsubishi Montero AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Mitsubishi Montero AUTOMOBILES
OEM TSB listings for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. from 1985+.
Document: TPMS SENSOR / TRANSMITTER DAMAGE, SERVICE PROCEDURES, AND DIAGNOSIS Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS Auto Systems: |
Document: G AND YAW RATE SENSOR INSTALLATION PROCEDURE - SERVICE MANUAL REVISION Vehicle: 2005 Mitsubishi Montero Limited 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Mitsubishi Montero AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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