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Mitsubishi VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+
A/C & Cooling System Maintenance -> Mitsubishi -> 1990-96 Montero, Truck & Van
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
MITSUBISHI, DRUM BRAKES -> DRUM BRAKE SERVICE
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
For drum brake replacement...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Fuel System Pressure Relief
- Disconnect the fuel pump electrical connector at rear of the fuel tank.
- Start the engine and allow to idle.
- After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
- After the fuel system repairs are complete, reconnect the fuel pump connector.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Disconnect battery ground cable at battery.
- Remove drive belt.
- Remove alternator harness connector.
- Remove electrical connections from alternator.
- Remove alternator bracket.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Active Skid Control System (ACS) Warning Lamp ->
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
The ACS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the ASC is activated. If the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi VAN AUTOMOBILES
Component location diagrams for most Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi VAN AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi VAN cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi VAN AUTOMOBILES
OEM TSB listings for most Mitsubishi VAN cars and light trucks sold in the U.S. from 1985+.
Document: NEW MUT-II ROM PACK FEATURES Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
Document: SYNTHETIC RESIN PARTS - HEAT RESISTANCE SPECS Vehicle: 1987 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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