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Mitsubishi Expo LRV CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Expo LRV car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Expo LRV automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Expo LRV cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> THERMOSTAT, REPLACE -> 3000GT -> DIAMANTE -> EXCEPT DIAMANTE & 3000GT
Vehicle: 1994 Mitsubishi Expo LRV 1.8 L4 GAS
DIAMANTE
- Disconnect battery ground cable.
- Release fuel system pressure as outlined under "Fuel System Pressure Release" under "Precautions."
- Remove air intake hose.
- On SOHC engines, disconnect radiator upper hose.
- On DOHC engines, disconnect radiator lower hose.
- On all engines, remove water outlet housing.
- Remove housing gasket and thermostat.
- Install thermostat with jiggle valve lined up with mark on housing.
- Reverse procedure to install.
EXCEPT DIAMANTE & 3000GT
- Drain cooling system into a suitable cont...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Expo LRV cars and light trucks from 1990+.
Power Brake Units -> Description
Vehicle: 1993 Mitsubishi Expo LRV 1.8 L4 GAS
The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort necessary to attain sufficient stopping performance.
Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaph...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo LRV cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Expo w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1993 Mitsubishi Expo LRV 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the grommet below floor and disconnect the fuel pump connector.
- Start the engine and allow it to runout of fuel.
- Crank the engine two or three times to release remaining fuel pressure.
- Place the ignition switch to Off position.
- After the fuel system repairs are completed, connect the fuel pump electrical connections.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious per...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Expo LRV cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mitsubishi Expo LRV Sport 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Expo LRV cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Mitsubishi Expo LRV 1.8 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Expo LRV cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 1993 Mitsubishi Expo LRV Sport 2.4 L4 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Expo LRV cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1993 Mitsubishi Expo LRV Sport 2.4 L4 GAS
- Drain engine coolant, then remove drain plug and radiator cap.
- Remove overflow tube and reserve tank, then upper and lower radiator hoses.
- On models equipped with automatic transaxle,remove ATF cooler hose, then plug hose and radiator nipple.
- On models equipped with air conditioning, disconnect condenser fan connector.
- On all models, disconnect radiator fan ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Expo LRV AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo LRV cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Mitsubishi Expo LRV 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Expo LRV AUTOMOBILES
Component location diagrams for most Mitsubishi Expo LRV cars and light trucks sold in the U.S. from 1990+.
 Sunroof Component Locations Diagram for 1992 Mitsubishi Expo LRV Sport 1.8 L4 GASComponents on diagram: |
 Sensor Locations Diagram for 1994 Mitsubishi Expo LRV Sport 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Expo LRV AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Expo LRV cars and light trucks sold in the U.S.
 1993 Mitsubishi Expo LRV Sport 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 1994 Mitsubishi Expo LRV 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Expo LRV AUTOMOBILES
OEM TSB listings for most Mitsubishi Expo LRV cars and light trucks sold in the U.S. from 1985+.
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Document: BJ (CV) BOOT REPLACE - NEW TOOL & INST Vehicle: 1993 Mitsubishi Expo LRV 2.4 L4 GAS Auto Systems: |
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Document: MINIMUM ENGINE OIL PRESSURE (EXC PRECIS) - S/M REV Vehicle: 1992 Mitsubishi Expo LRV 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Expo LRV AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Expo LRV cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Expo LRV cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Expo LRV cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Expo LRV cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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