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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Receiver/Drier, Replace -> Diamante, Eclipse, Galant, Mirage & Montero -> Montero Sport
Vehicle: 2001 Mitsubishi Montero Sport 3.5 V6 GAS
Diamante, Eclipse, Galant, Mirage & Montero
Recover refrigerant as outlined under . Refer to Figs. through , for receiver/drier and refrigerant line replacement.
Montero Sport
- Recove...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
Disc Brakes -> Montero & Montero Sport -> Brake Pad Service -> Replacement
Vehicle: 2000 Mitsubishi Montero Sport 3.5 V6 GAS
Replacement
- Raise and support vehicle, then remove front wheel.
- Remove lockpin bolt, Figs. through .
- Lift up caliper body, using the guide pin bolt as a fulcrum. Use wire to suspend the caliper.
- Remove inner and outer shims, pad assemblies, and pad clips from caliper support.
- Measure hub torque using a suitable spring scale to determine brake drag torque after pan installation, Fig. .
- Inspect all components, replacing as required.
- Clean exposed part of piston, then compress piston.
- Reverse procedure to install, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1999 Mitsubishi Montero Sport 3.0 V6 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Rear
Vehicle: 1999 Mitsubishi Montero Sport 2.4 L4 GAS
Rear
- Raise vehicle off ground and support it with safety stands in proper locations.
- Make a reference mark across driveline and differential companion flange.
- Remove bolts, washer, and nuts...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 Mitsubishi Montero Sport 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove actuator assembly from differential carrier assembly.
- Remove starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Mitsubishi Montero Sport 3.5 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES
Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
 ABS Components Diagram for 2001 Mitsubishi Montero Sport 3.0 V6 GASComponents on diagram: |
 Diodes Diagram for 2002 Mitsubishi Montero Sport 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.
 2003 Mitsubishi Montero Sport 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Mitsubishi Montero Sport 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES
OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.
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Document: NEW TECHLINE HOURS Vehicle: 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS Auto Systems: |
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Document: A/C PULSATING / RATTLE NOISE - REVISED Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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