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Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Montero Sport car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+
Drive Belt Data -> Imported Cars & Light Trucks & Vans -> 2001-02
Vehicle: 2001 Mitsubishi Montero Sport 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS
Battery Ground Cable
Prior to service, dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1999 Mitsubishi Montero Sport 2.4 L4 GAS
Fuel System Pressure Relief
- Disconnect the fuel pump electrical connector at rear of the fuel tank.
- Start the engine and allow to idle.
- After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
- After the fuel system repairs are complete, reconnect the fuel pump connector.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Mitsubishi Montero Sport 3.5 V6 GAS
Front
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove front engine undercover bolts then undercover.
- Remove bolts securing skid plate.
- Remove bolts and nuts from righthhand front exhaust pipe then remove exhaust pipe.
- Remove wheel nuts and front wheels.
- Remove wheel hub cap, cotter pin, nut, and washer. Do not apply pressure t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 Mitsubishi Montero Sport ES 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove undercover panel.
- Remove front differential actuator assembly.
- Remove right front engine mount heat shield.
- Remove starter cover, then disconnect starter cabl...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 1999 Mitsubishi Montero Sport 3.5 V6 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Montero Sport cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Mitsubishi Montero Sport 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Montero Sport AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Mitsubishi Montero Sport XLS 3.0 V6 GAS
- Loosen tension pulley fixing nut.
- Loosen adjusting bolt to relieve belt tension.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES
Component location diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
 Solenoid Locations Diagram for 1997 Mitsubishi Montero Sport ES 2.4 L4 GASComponents on diagram: |
 MFI Components locations Diagram for 1999 Mitsubishi Montero Sport 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Montero Sport AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Montero Sport cars and light trucks sold in the U.S.
 1999 Mitsubishi Montero Sport 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1999 Mitsubishi Montero Sport 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Montero Sport AUTOMOBILES
OEM TSB listings for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.
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Document: NEW TECHLINE HOURS Vehicle: 1998 Mitsubishi Montero Sport LS 3.0 V6 GAS Auto Systems: |
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Document: ENGINE BLOCK HEATER UPDATE - REVISED Vehicle: 2000 Mitsubishi Montero Sport 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Montero Sport AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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