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2002 Mitsubishi Montero Sport CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mitsubishi Montero Sport car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Mitsubishi -> Electric Cooling Fans -> Component Diagnosis & Testing -> Condenser Fan Motor -> Diamante -> Eclipse & Eclipse Spyder -> Eclipse, Eclipse Spyder & Lancer -> Eclipse, Eclipse Spyder, Galant, Lancer & Mirage -> Fan Relay -> Galant -> Lancer -> Mirage -> Radiator Fan Control Module -> Radiator Fan Motor
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS
Radiator Fan Control Module
Eclipse & Eclipse Spyder
- Remove condenser fan motor connector.
- Start engine and run at idle.
- Turn A/C switch to On position and maintain coolant temperature at 176°F or less.
- Measure voltage between fan control module side connector terminals.
- Voltage should change repeatedly from 0 volts to 5.6-10.8 volts to battery voltage.
- If voltage measurement does no fluctuate as indicated, replace radiator fan motor and fan control module.
Galant
- Remove condenser fan motor ...
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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Disc Brakes -> Montero & Montero Sport -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS
2WD Models
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove front brake assembly and suspend assembly with wire.
- Remove hub cap, then the cotter pin.
- Remove slotted nut and washer, then the outer bearing.
- Remove front hub and rotor assembly.
- Reverse procedure to install, noting the following:
- Tighten slotted wheel bearing nut to specifications.
- Loosen slotted nut completely.
- Torque slotted nut to 72 inch lbs.
4WD Models
- Place free wheeling hub in "Free" position.
- Rotate hub cover counterclockwise and remove.
- Remove snap ring from end of driveshaft.
- Remove adjusting shims (if ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
DRIVESHAFT, Replace -> Front
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS
Front
- Raise vehicle off ground and support it with safety stands in proper locations.
- Drain transfer case gear into suitable container.
- Make a reference mark across driveline and differential companion flange.
- Remove bolts, washer, and nuts from companion flange. Place rag around joint boot portion to protect boot.
- Make a reference mark on drivel...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Starter, Replace
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove actuator assembly from differential carrier assembly.
- Remove starter motor ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water passage.
- Remove hose from water passage.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS
- Loosen tension pulley fixing nut.
- Loosen adjusting bolt to relieve belt tension.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
Component location diagrams for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2002 Mitsubishi Montero Sport 3.0 V6 GASComponents on diagram: |
 Dash Panel Diagram for 2002 Mitsubishi Montero Sport 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S.
 2002 Mitsubishi Montero Sport 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Mitsubishi Montero Sport 3.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
OEM TSB listings for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. from 1985+.
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Document: CORRECTED SPEC. FOR REAR DIFFERENTIAL GEAR BACKLASH - SERVICE MANUAL REVISION Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS Auto Systems: |
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Document: CORRECTED SPEC. FOR REAR DIFFERENTIAL GEAR BACKLASH - S/M REVISION Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mitsubishi Montero Sport AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mitsubishi Montero Sport cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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