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1995 Dodge B2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 Dodge B2500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, Full Size Pickups & Full Size Vans -> A/C SYSTEM DIAGNOSIS & TESTING -> Full Size Vans -> PERFORMANCE TEST -> REFRIGERANT SYSTEM PRESSURE DIAGNOSIS -> SIGHT GLASS REFRIGERANT LEVEL TEST
Vehicle: 1995 Dodge B2500 VAN 5.9 V8 GAS
PERFORMANCE TEST
Air temperature in shop should be at least 70 degrees when performing this test.
- Connect manifold gauge set and tachometer.
- Set A/C controls to Max A/C, Recirc, temperature lever to cool, and blower on High.
- Start engine and adjust speed to 1000 RPM with compressor clutch engaged.
- Engine should be warmed up with vehicle doors and windows closed.
- Place thermometer in left center A/C air outlet. Run engine for 5 minutes to allow temperatures to stabilize. Compressor clutch may cycle.
- Clutch Cycling may ...
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BRAKE SERVICE PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> System Service -> 1992 Dakota & 1992-93 Full Size Pickups, Vans & Ramcharger -> 1994-96 Full Size Pickups -> Brake System Bleed -> Component Replacement -> Component Service -> Controller Anti-Lock Brake (CAB) Module -> Dakota -> Four Wheel Anti-Lock Brake System -> Front Anti-Lock Valve -> Front Brake Speed Sensor -> Full Size Pickups -> Full Size Pickups & Vans -> Full Size Vans -> Full Size Vans w/Inline Brake Booster -> Full Size Vans w/Transverse Brake Booster -> Hydraulic Valve -> Ramcharger & 1992-93 Full Size Pickups -> Rear Anti-Lock & Combination Valves -> Rear Brake Speed Sensor -> Rear Wheel Anti-Lock (RWAL) Brake System -> Rear Wheel Speed Sensor -> Speed Sensor Air Gap Inspection
Vehicle: 1995 Dodge B2500 VAN 5.2 V8 GAS
Brake System Bleed
The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.
Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.
T...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> B Series Vans, Ram Van 1500-3500 & 1983-80 Voyager 1994-03 All & 1993 5.9L Gasoline Engine
Vehicle: 1995 Dodge B2500 VAN Sportsman 3.9 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNG
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNG
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedur...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNG
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1995 Dodge B2500 VAN 5.9 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- R...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Dodge B2500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Dodge B2500 VAN 5.2 V8 CNG
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Dodge B2500 VAN AUTOMOBILES
Component location diagrams for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Splices Diagram for 1995 Dodge B2500 VAN 5.2 V8 CNGComponents on diagram: |
 Auxiliary Heater-A/C Components Diagram for 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNGComponents on diagram: |
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WIRING DIAGRAMS FOR 1995 Dodge B2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S.
 1995 Dodge B2500 VAN 5.2 V8 CNG Wiring DiagramComponents on diagram: |
 1995 Dodge B2500 VAN Sportsman 5.2 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Dodge B2500 VAN AUTOMOBILES
OEM TSB listings for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1995 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1995 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Dodge B2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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