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1996 Dodge B2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge B2500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Blower Motor, Replace -> 1996 -> 1997 -> Auxiliary -> Auxiliary A/C -> Cherokee -> Dakota -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Less Auxiliary A/C -> Minivans -> Wrangler
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 GAS
Cherokee
- On models equipped with 4.0L engine, remove washer fluid bottle and position aside.
- On all models, disconnect blower motor electrical connector, then remove blower motor attaching screws.
- Remove blower motor and fan assembly.
- Remove blower fan from the motor shaft, then separate motor from mounting plate.
- Reverse procedure to install.
Dakota
1996
- Remove lower instrument panel as follows:
- Remove steering column cover and silencer pad, if equipped.
- Remove ashtray assembly and intermittent ...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> System Service -> 1992 Dakota & 1992-93 Full Size Pickups, Vans & Ramcharger -> 1994-96 Full Size Pickups -> Brake System Bleed -> Component Replacement -> Component Service -> Controller Anti-Lock Brake (CAB) Module -> Dakota -> Four Wheel Anti-Lock Brake System -> Front Anti-Lock Valve -> Front Brake Speed Sensor -> Full Size Pickups -> Full Size Pickups & Vans -> Full Size Vans -> Full Size Vans w/Inline Brake Booster -> Full Size Vans w/Transverse Brake Booster -> Hydraulic Valve -> Ramcharger & 1992-93 Full Size Pickups -> Rear Anti-Lock & Combination Valves -> Rear Brake Speed Sensor -> Rear Wheel Anti-Lock (RWAL) Brake System -> Rear Wheel Speed Sensor -> Speed Sensor Air Gap Inspection
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 CNG
Brake System Bleed
The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.
Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.
T...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 GAS
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
The following procedure is described for a propeller shaft equipped with only a cardan joint in the tube yoke. If the propeller shaft is equipped with a companion yoke, simply repeat the following steps to remove the cardan joint from the companion yoke after removing the cardan joint from the tube yoke. Individual components of cardan universal joints are not serviceable. If worn or leaking, they must be replaced as an assembly.
Disassemble
- Remove propeller shaft.
- Using a soft drift, tap outside of bearing cap assembly to loosen snap ring.
- Remove snap rings from both si...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable.
- Remove wiring connector from starter.
- Remove starter mounting bolts, then starter from vehicle.
- Reverse procedur...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge B2500 VAN 3.9 V6 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge B2500 VAN AUTOMOBILES
Component location diagrams for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Power Seat Components Diagram for 1996 Dodge B2500 VAN Sportsman 5.9 V8 GASComponents on diagram: |
 Engine Compartment Splices Diagram for 1996 Dodge B2500 VAN 5.2 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge B2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S.
 1996 Dodge B2500 VAN 3.9 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge B2500 VAN 5.2 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge B2500 VAN AUTOMOBILES
OEM TSB listings for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1996 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1996 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge B2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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