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1996 Dodge B2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge B2500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge B2500 VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1995-96 Dodge Full Size Vans
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> 1992-95 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Chrysler -> Except Cherokee & Comanche -> Full Size Truck, Van/Wagon & Dakota Less RWAL -> Full Size Truck, Van/Wagon & Dakota w/RWAL -> Jeep -> Less Aluminum Master Cylinder -> Master Cylinder -> Ram 50 -> With Aluminum Master Cylinder & Manual Brakes -> With Aluminum Master Cylinder & Power Brakes
Vehicle: 1996 Dodge B2500 VAN 5.9 V8 GAS
Master Cylinder
Chrysler
Caravan, Town & Country & Voyager
1992-95
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546, or equivalent.
1996
- With engine not running, pump brake pedal four or five times to deplete vacuum in power booster.
- Thoroughly clean all surfaces of filler neck, brake fluid reservoir and area where master cylinder assembly attac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1994-2003 Ram Van 1500-3500 -> Normal Service -> Severe Service
Vehicle: 1996 Dodge B2500 VAN Sportsman 5.2 V8 CNG
Normal Service
Repla...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 CNG
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1996 Dodge B2500 VAN Sportsman 5.2 V8 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Dodge B2500 VAN Sportsman 3.9 V6 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Remove upper hose clamps and hoses, then the overflow tank hose from filler neck fitting.
- Remove fan shroud mounting bolts, then move shroud to rear on engine.
- Remove top mounting bolts.
- On models equipped air conditioning, remove grille, then remove condenser mounting bolts.
- On all models, raise a...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge B2500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge B2500 VAN 5.2 V8 CNG
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge B2500 VAN AUTOMOBILES
Component location diagrams for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1990+.
 Dome Lamp Splices Diagram for 1996 Dodge B2500 VAN Sportsman 5.2 V8 GASComponents on diagram: |
 Engine & Transmission Splices Diagram for 1996 Dodge B2500 VAN Sportsman 3.9 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge B2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S.
 1996 Dodge B2500 VAN 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge B2500 VAN Sportsman 5.2 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge B2500 VAN AUTOMOBILES
OEM TSB listings for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1996 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1996 Dodge B2500 VAN 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge B2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge B2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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