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1996 GMC K1500 Suburban CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS
Refer to "Brake System Bleed," as ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS
Remove
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive shaft inboard flange to output shaft flange.
- Remove drift from rotor.
- Remove stabilizer shaft li...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Starter, Replace
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove at...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
General Motors Corp./Saturn Trucks -> Water In Fuel Or Drain Fuel Filter Warning Lamp -> Diesel Engine
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
The Water In Fuel indicator should light when excessive water has entered the fuel system. As the fuel filter becomes plugged, a low pressure sensor activates the lamp. The lamp should light during engine starting as a bulb inspection. Once the engine has started, the lamp should go off. If the lamp is lit intermittently, drain fuel filter. If lamp remains lit, drain fuel filter. If the lamp still remains on after fuel filter has been drained, replace fuel filter. If lamp is lit dur...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 GMC K1500 Suburban AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 GMC K1500 Suburban 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR 1996 GMC K1500 Suburban AUTOMOBILES
Component location diagrams for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. from 1990+.
Behind LH Side Of I/P Diagram for 1996 GMC K1500 Suburban 5.7 V8 GAS Components on diagram: |
Fuel Filter Diagram for 1996 GMC K1500 Suburban 6.5 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1996 GMC K1500 Suburban AUTOMOBILES
OEM drawn wiring diagrams for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S.
1996 GMC K1500 Suburban 6.5 V8 DIESEL Wiring Diagram Components on diagram: |
1996 GMC K1500 Suburban 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 GMC K1500 Suburban AUTOMOBILES
OEM TSB listings for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 GMC K1500 Suburban 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 GMC K1500 Suburban AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 GMC K1500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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