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1996 MERCEDES-BENZ SL320 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Imported Vehicles
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Disc Brakes -> Parking Brake Service -> Foot Control Cable, Replace -> Foot Control, Replace -> Hand Lever, Replace -> Parking Brake Rear Control Cable, Replace -> Parking Brake Shoes, Replace
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
Foot Control, Replace
- On S320, S350, S420, S500, S600, SL320, SL500 and SL600 models, remove exhaust system heat shield.
- On C36, C220, C230, C280, E300, E320, E420 and E430 models, remove cover panel under rear squab.
- On S320, S350, S420, S500 and S600 models, proceed as follows:
- Disconnect exhaust system as required.
- Turn preloading automatic slack adjuster eccentric pin counterclockwise approximately 1/2 turn using suitable Allen wrench.
- At same time, push pin back longitudinal slot until spring-loaded locking eccentric locks into spring clip position with elevation.
- On C36, C2...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
- Raise and support vehicle.
- Remove lefthand cross brace with reinforcing plate, Fig. .
- Remove complete exhaust system, then the exhaust shield and tunnel closing panel.
- Disconnect reinforcement bridge.
- Loosen slide connection clamp.
- Remove mounting bolt and nuts, then disconnect front driveshaft from transmission. Flexible disc remains with driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains with driveshaft.
- Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4725 inch diameter steel drift.
- ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Starter, Replace
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
- Disconnect electrical connectors.
- Remove mounting bolts and bracket.
- Turn steering slightly t...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2002 SL Class
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Pull the up cowl seal.
- Remove the cowl cover retaining screws, then detach the three retaining clips.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on duo pulsed valve and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger return pipe an...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS
- Remove viscous fan clutch.
- Swivel tensioning pulley clockw...
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COMPONENT LOCATION DIAGRAMS FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
Component location diagrams for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
OEM drawn wiring diagrams for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
OEM TSB listings for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS Auto Systems: |
Document: Instrument Cluster Oil Level Messages Vehicle: 1996 MERCEDES-BENZ SL320 3.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 MERCEDES-BENZ SL320 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 MERCEDES-BENZ SL320 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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