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1996 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Power Brake Units -> Adjustments -> Bendix Type -> Pushrod -> Single Diaphragm Booster
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
Pushrod
Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1993-96 Crown Victoria, Grand Marquis & Marauder
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
The inert...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Disconnect battery ground cable.
- Remove engine appearance cover.
- Remove alternator bracket bolts.
- Disconnect alternator wiring and output cable from alternator.
- Remove serpentine belt from alternator pull...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump connection.
- Remove radiator outlet hose from water pump connection.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mercury Grand Marquis AUTOMOBILES
Component location diagrams for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Components Diagram for 1996 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
Cowl Components Diagram for 1996 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mercury Grand Marquis AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S.
1996 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mercury Grand Marquis AUTOMOBILES
OEM TSB listings for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.
Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mercury Grand Marquis AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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