1997 MERCEDES-BENZ C230 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1997 MERCEDES-BENZ C230 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 MERCEDES-BENZ C230 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ C230 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for MERCEDES-BENZ mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 MERCEDES-BENZ C230 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 1996-97 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Using Vacuum Pump

Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...

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BRAKE SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> C36, C220, C230, C280, E300, E320, E420, E430, S320, S350, S420, S500, S600, SL320, SL500, & SL600
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Brake Booster, Replace

C36, C220, C230, C280, E300, E320, E420, E430, S320, S350, S420, S500, S600, SL320, SL500, & SL600
  • Remove master cylinder as outlined in "Hydraulic Brake Systems."
  • Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
    • Remove and measure brake fluid in booster.
    • If there is more than 3.38 ounces of brake fluid, booster must be re...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.

  • Ensure t...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

  • Raise and support vehicle.
  • Remove exhaust system downstream of connector.
  • Disconnect exhaust shield from tunnel.
  • Remove rear transverse bridge, then reinforcement brace.
  • Loosen clamping nut.
  • Loosen intermediate bearing mounting bolts.
  • Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
  • Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
  • Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4725 inch diameter steel drift.
  • Su...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Alternator, Replace
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

  • Remove drive belt.
  • Remove bottom soundproofing covers.
  • Disconnect electrical connectors.
  • Remove mou...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Cabin Air Filter Service -> Mercedes-Benz -> 1994-2001 C Class & 1998-2001 CLK & SLK
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the instrument panel lower righthand cover retainers, then the cover, Fig. .
  • Disengage the cabin filter cover retainers, then remove the cover.
  • Remove the cabin air filter element from the filter housi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Inlet

  • Drain coolant into a suitable container.
  • Reposition clamp on heat exchanger feed pipe and remove hose.
  • Reposition clamp on thermostat housing and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain coolant into a suitable container.
  • Reposition clamp on heat exchanger return pip...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

  • Remove viscous fan coupling and fan shroud.
  • Loosen tensioning arm and pulley co...

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COMPONENT LOCATION DIAGRAMS FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

Component location diagrams for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. from 1990+.

Instrument Cluster, Parking Brake Switch, & Windshield Washer Fluid Switch Diagram for 1997 MERCEDES-BENZ C230  2.3 L4 GASInstrument Cluster, Parking Brake Switch, & Windshield Washer Fluid Switch Diagram for 1997 MERCEDES-BENZ C230 2.3 L4 GAS

Components on diagram:
  • Windshield Washer Fluid Level Switch
  • Parking Brake Switch
  • Connector W-3
  • Connector S-12
  • Connector S-42
  • Vacuum Distributor Block Location Diagram for 1997 MERCEDES-BENZ C230  2.3 L4 GASVacuum Distributor Block Location Diagram for 1997 MERCEDES-BENZ C230 2.3 L4 GAS

    Components on diagram:
  • Connector X-11/4
  • Vacuum Distributor Block
  • CLICK HERE TO GET FULL ACCESS TO 1997 MERCEDES-BENZ C230 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S.

    1997 MERCEDES-BENZ C230  2.3 L4 GAS Wiring Diagram1997 MERCEDES-BENZ C230 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Front Cigar Lighter
  • Glove Compartment Switch
  • License Plate Lamp
  • LH Front Door Switch
  • RH Front Door Switch
  • 1997 MERCEDES-BENZ C230  2.3 L4 GAS Wiring Diagram1997 MERCEDES-BENZ C230 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Fan Switch
  • Ignition/Starter Switch
  • Horn/Air Bag Clock Spring
  • CLICK HERE TO GET FULL ACCESS TO 1997 MERCEDES-BENZ C230 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

    OEM TSB listings for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. from 1985+.

    Document: Introduction of Improved Single-Component Windshield/Window Bonding System
    Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: Headlamp Color and/or Brightness Difference When Changing Xenon Bulb
    Vehicle: 1997 MERCEDES-BENZ C230 2.3 L4 GAS

    Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 MERCEDES-BENZ C230 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 MERCEDES-BENZ C230 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 MERCEDES-BENZ C230 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 MERCEDES-BENZ C230 SPECIFICATIONS DATA!

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