1998 MERCEDES-BENZ S500 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Foot Control Cable, Replace -> Foot Control, Replace -> Hand Lever, Replace -> Parking Brake Rear Control Cable, Replace -> Parking Brake Shoes, Replace -> SLK230
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

Foot Control, Replace
  • On S320, S420, SL500 and SL600 and 1998-99 CL500, CL600, S500, and S600 models, remove exhaust system heat shield.
  • On C43, C230, C280, E300, E320 and E430 models,remove cover panel under rear squab.
  • On S320 and S420 and 1998-99 CL500, CL600, S500 and S600 models, proceed as follows:
    • Disconnect exhaust system as required.
    • Turn preloading automatic slack adjuster eccentric pin counterclockwise approximately 1/2 turn using suitable Allen wrench.
    • At same time, push pin back longitudinal slot until spring-loaded locking eccentric locks into spring clip position ...

CLICK HERE TO GET FULL ACCESS TO 1998 MERCEDES-BENZ S500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Disc Brakes -> Rotor, Replace
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

  • Remove caliper as outlined under "Caliper, Replace." Do not disconnect brake hose.
  • On front rotors, remove brake carrier from steering knuckle.
  • On rear rotors, disconnect parking brake.
  • On all models, remove mounting bolts an...

CLICK HERE TO GET FULL ACCESS TO 1998 MERCEDES-BENZ S500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

Front
Fixed
Disassemble
  • Press off dust cap
  • Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
  • Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
  • Remove piston seal from groove in cylinder bore.
Inspection
  • If piston is stuck or there are scores or rusted bores, replace complete caliper.
  • Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
  • Inspect pistons and bores in fixed calip...

CLICK HERE TO GET FULL ACCESS TO 1998 MERCEDES-BENZ S500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> ABS -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> C43, C230, C280, CLK320, CLK430, E300, E320, E430, S320, S420, SL500, SL600 & SLK230 & 1998-99 CL500, CL600, S500 & S600 -> CLK320, CLK430, E300, E320, E430, S320, S420, SL500 & SL600& 1998-99 CL500, CL600, S500 & S600 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

Brake System Bleed

Refer to procedure as outlined in "Hydraulic Brake Systems" section.

Component Replacement

Hydraulic Unit
ABS
ASR/ETS/ESP
C43, C230, C280, CLK320, CLK430, E300, E320, E430, S320, S420, SL500, SL600 & SLK230 & 1998-99 CL500, CL600, S500 & S600
  • Turn ignition switch to Off position.
  • Disconnect hydraulic lines. Seal lines and connections.
  • Remove plastic caps and hydraulic unit.
  • Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK320, CLK430, E300, E320, E430, S320, S420, SL500 & SL600& 1998-99 CL500, CL600, S500 & S600
  • On E300, E320 and E430 mo...

CLICK HERE TO GET FULL ACCESS TO 1998 MERCEDES-BENZ S500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

Non-Return Valve
  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
  • Turn engine off.
  • If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
  • Torque vacuum line to 22 ft. lbs.
Brake Booster
  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Connect suitable pressure tester at brake caliper.
  • Connect Bosch ...

CLICK HERE TO GET FULL ACCESS TO 1998 MERCEDES-BENZ S500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 MERCEDES-BENZ S500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 MERCEDES-BENZ S500 cars and light trucks from 1990+.

Power Brake Units -> Precautions -> Battery Ground Cable
Vehicle: 1998 MERCEDES-BENZ S500 5.0 V8 GAS

Battery Ground Cable

Prior to service, dis...

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