1999 GMC Savana 2500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 GMC Savana 2500

  • 1999 GMC Savana 2500 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1999 GMC Savana 2500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 1999 GMC Savana 2500 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
  • 1999 GMC Savana 2500 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1999 GMC Savana 2500 4.3 V6 GAS

Master Cylinder

  • On models equipped with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire conne...

CLICK HERE TO GET FULL ACCESS TO 1999 GMC Savana 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> General Service
Vehicle: 1999 GMC Savana 2500 5.0 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brakes will still operate, as the convention...

CLICK HERE TO GET FULL ACCESS TO 1999 GMC Savana 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
Vehicle: 1999 GMC Savana 2500 5.0 V8 GAS

Disassemble

  • Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
  • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seal...

CLICK HERE TO GET FULL ACCESS TO 1999 GMC Savana 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek -> C & K Series -> Duo-Servo -> G Series -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 1999 GMC Savana 2500 4.3 V6 GAS

C & K Series

Duo-Servo
Removal
  • Raise and support vehicle.
  • Mark relationship of wheel to hub, then remove tire and wheel assembly.
  • On models equipped with full-floating axles, remove hub and drum assembly as described in "Drive Axles."
  • On models equipped with semi-floating axles, proceed as follows:
    • Install pin into park brake lever.
    • Mark relationship of drum to axle.
    • Remove rear brake drum retainers, as required.
    • Remove rear brake drum.
  • On all models, remove return springs and shoe guide, Fig. .
  • Remove brake hold down springs and pins.
  • Disconnect actuator lever and pivot.
  • Remove lever return spri...

CLICK HERE TO GET FULL ACCESS TO 1999 GMC Savana 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 1999 GMC Savana 2500 4.3 V6 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

CLICK HERE TO GET FULL ACCESS TO 1999 GMC Savana 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 GMC Savana 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 GMC Savana 2500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1999 GMC Savana 2500 6.5 V8 DIESEL

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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