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2001 MERCEDES-BENZ ML430 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Air Bag System Precautions -> Mercedes-Benz -> Disarming
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
When the battery is disconnected, the vehicle electronic memory will be lost. Make note of radio stations and other codes. Never use a back-up power source to retain memory.
- Obtain radio theft protection CODE card.
- Turn ignition switch to OFF position and remove key.
- D...
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BRAKE SERVICE PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Anti-lock Brakes -> System Service -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
Brake System Bleed
Refer to procedure as outlined in "Hydraulic Brake Systems."
Component Replacement
Hydraulic Unit
ASR/ETS/ESP
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Turn ignition switch to Off position.
- Disconnect hydraulic lines. Seal lines and connections.
- Remove plastic caps and hydraulic unit.
- Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600
- On E55, E320, E430 and E500 models, disconnect vacuum line.
- On all models, disconne...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
DRIVESHAFT, Replace -> FRONT -> REAR
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
FRONT
- Remove propeller shaft to transfer case mounting bolts and washers.
- Remove propeller shaft to front differential carrier mounting bolts.
- Remove propeller shaft from vehicle.
- Reverse procedure to install, noting the following:
- Ensure front differential carrier flange and propeller shaft are perfectly centered.
- Torque propeller shaft to transfer case bolts to 29 ft. lbs.
- Torque propeller shaft to front differential carrier flange to 37 ft. lbs.
REAR
- Remove front propelle...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Alternator, Replace
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
- Remove drive belt.
- Remove mounting nut and pivot coolant expansion tank aside. Do not remove tank.
- Remove righthand side air intake duct.
- Remove engine co...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1998-2005 ML Class
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the instrument panel righthand lower trim panel.
- Release the three cabin air filter cover retainers securing the cover to the bottom of the AC/hea...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Mercedes-Benz -> Roll Bar Warning Lamp ->
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
The Roll Bar warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on or if warning lamp illuminates while drivi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Radiator, Replace
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
- Remove air baffle.
- Drain cooling system into suitable container.
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Remove fan shroud.
- Remove cover strip and headlamps.
- Remove front end crossmember.
- Disconnect coolant hoses at radiator.
- Remove radiator top seal.
- Remove power steering oil cooler lines.
- Disconnect AFT lines at radiator. Plug and seal lines...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Disconnect fan connector and remove shroud.
- Remove fa...
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COMPONENT LOCATION DIAGRAMS FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
Component location diagrams for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
OEM drawn wiring diagrams for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
OEM TSB listings for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. from 1985+.
Document: Maintenance Systems Overview Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS Auto Systems: |
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2001 MERCEDES-BENZ ML430 4.3 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2001 MERCEDES-BENZ ML430 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2001 MERCEDES-BENZ ML430 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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