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2002 Ford F-350 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford F-350 Super Duty Pickup car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-350 Super Duty Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL
Powertrain Control Module (PCM)
Except 1999-2002
Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.
1999-2002
Automatic Data Transfer
- Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
- Follow scan tool manufacturers' instructions to download data from old PCM.
- Install new PCM and connect scan tool to DLC.
- Follow scan tool manufactur...
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BRAKE SERVICE PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> F-150 -> F-Super Duty -> Intermittent Diagnosis -> Pinpoint Tests -> Quick Check -> System Pre-Check
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
Accessing Diagnostic Trouble Codes
F-150
Care must be taken to connect only the black/orange stripe wire to ground. Connecting the mating connector wire to ground will result in a blown fuse.
- Place ignition switch is in RUN position. Engine does not need to be running.
- Locate black Rear Anti-Lock Brake System (RABS) diagnostic connector C207. Diagnostic connector C207 has two mating halves, one of which has a black/orange (BK/OG) wire connected to it. Disconnect the two halves.
- Attach one end of a jumper wire to black/orange (BK/OG) wire side of diagnostic connector C207. Ground ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2002 Ford F-350 Super Duty Pickup 6.8 V10 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 15 ft. lbs.
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
- Disconnect battery ground cable.
- Remove air cleaner intake pipe.
- Remove alternator drive belt.
- Remove alternator bracket bolts.
- Remove alternator mounting bolts and position alternator aside.
- Disconnect alternator electrical connectors.
- Remove alternator B+ terminal nut, position B+ terminal aside...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater inlet tube.
- Remove hose from heater inlet tube.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to ins...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS
- Rotate drive belt tensioner clockwise and remove drive belt, using a suitable removal tool.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
 In LH Rear Door Diagram for 2002 Ford F-350 Super Duty Pickup 7.3 V8 DIESELComponents on diagram: |
 In Roof Panel Diagram for 2002 Ford F-350 Super Duty Pickup 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S.
 2002 Ford F-350 Super Duty Pickup 6.8 V10 GAS Wiring DiagramComponents on diagram: |
 2002 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS Auto Systems: |
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Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2002 Ford F-350 Super Duty Pickup 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford F-350 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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