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2002 MERCEDES-BENZ CL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 MERCEDES-BENZ CL500 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ CL500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Air Bag System Precautions -> Mercedes-Benz -> Disarming
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
When the battery is disconnected, the vehicle electronic memory will be lost. Make note of radio stations and other codes. Never use a back-up power source to retain memory.
- Obtain radio theft protection CODE card.
- Turn ignition switch to OFF position and remove key.
- D...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Less ESP -> With ESP
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
Less ESP
- Connect suitable brake fluid changing tool following tool manufacturer's instructions. Bleed pressure is 29 psi.
- Open righthand rear brake caliper bleed screw and allow approximately 2.7 ounces of brake fluid to flow out without any bubbles.
- Tighten bleed screw to specifications.
- Repeat bleeding procedure at lefthand rear, righthand front and lefthand front calipers.
- On CL55, CL500, CL600, S55, S430, S500 and S600 models, open master cylinder bleed screw and allow brake fluid to flow without any bubbles. Tighten bleed screw to specifications.
- On all models, operate brake p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Component Locations
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Mercedes-Benz -> Air Bag Off Lamp ->
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
The Air Bag Off should illuminate for 6 seconds when the ignition switch is placed in the On position. The lamp will illuminate when the specified child safety seat has been properly installed on the passenger front seat, indicating that the front passenger ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- Swivel mounting counterclockwise ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2002 MERCEDES-BENZ CL500 5.0 V8 GASComponents on diagram: |
 Trunk Diagram for 2002 MERCEDES-BENZ CL500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S.
 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1985+.
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Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Auto Systems: |
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Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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