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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Brake System Bleed
Refer to procedure as outlined in "Hydraulic Brake Systems."
Component Replacement
Hydraulic Unit
ASR/ETS/ESP
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Turn ignition switch to Off position.
- Disconnect hydraulic lines. Seal lines and connections.
- Remove plastic caps and hydraulic unit.
- Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600
- On E55, E320, E430 and E500 models, disconnect vacuum line.
- On all models, disconne...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Master Cylinder
Brake master...
CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ CLK430 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Disc Brakes -> Brake Pad Service -> E55, E320, E430, E500, SLK32, SLK230 & SLK320 -> Fixed Caliper Brake Pad, Replace -> Floating Caliper Brake Pad, Replace
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Floating Caliper Brake Pad, Replace
E55, E320, E430, E500, SLK32, SLK230 & SLK320
- Disconnect spring and removal wear sensor from connector.
- Remove covers and guide pins.
- Remove calipers with brake pads.
- Remove wear sensor from lining back plate.
- Remove some brake fluid from reservoir.
- Pull wear sensor out of lining back plate.
- Push piston back using resetting tool No. 000 589 52 43 00, or equivalent.
- Reverse procedure to install, noting the following:
- Clean brake pad contact surface in carrier and cylinder housing.
- On models equipped with one wear sensor, install sensor on outer brake pa...
CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ CLK430 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Brake Booster, Replace
E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
- Remove and measure brake fluid in booster.
- If there is more than 3.38 ounces of brake fluid, booster must be replaced.
- Disconnect vacuum line at booster.
- Remove cover below instrument panel.
- Disconnect brake pedal return spring.
- Disconnect pedal locking device and remove pin.
- Remove carrier mounting nuts.
- Remove brake booster. Do not damage ...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Fixed -> Floating -> Front -> Inspection -> Rear
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Front
Fixed
Disassemble
- Press off dust cap
- Insert 1.1025 inches thick metal segment (brake disc section) into fixed caliper and carefully force pistons out against stop with compressed air.
- Remove piston using piston-turning pliers tool No. 000 589 50 37 00, or equivalent.
- Remove piston seal from groove in cylinder bore.
Inspection
- If piston is stuck or there are scores or rusted bores, replace complete caliper.
- Remove deposits on piston with soft brass wire brush or rough cloth only. If there is noticeable damage to chrome plating, replace piston.
- Inspect pistons and bores in fixed calip...
CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ CLK430 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CLK430 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 MERCEDES-BENZ CLK430 cars and light trucks from 1990+.
Power Brake Units -> Precautions -> Battery Ground Cable
Vehicle: 2002 MERCEDES-BENZ CLK430 4.3 V8 GAS
Battery Ground Cable
Prior to service, dis...
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