2002 MERCEDES-BENZ S500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 MERCEDES-BENZ S500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 MERCEDES-BENZ S500 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ S500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for MERCEDES-BENZ mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 MERCEDES-BENZ S500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Mercedes-Benz -> Component Replacement & Adjustment -> Cooling System Bleed -> C230 & SLK230 -> C32, C320, CL55, CL500, CLK55, CLK320, CLK430, E55, E320, E430, ML55, ML320, ML430, S55, S430, S500 & SL500 -> CL600, S600 & SL600
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

C230 & SLK230

  • Push float down using suitable screwdriver.
  • Adjust coolant level to marking slowly.
  • Switch heater to Max and warm engine by running at moderate RPM.
  • Adjust coolant level constantly to expansion chamber mark.
  • When coolant temperature reaches 140-150°F, close coolant expansion reservoir using cooling system cap.

C32, C320, CL55, CL500, CLK55, CLK320, CLK430, E55, E320, E430, ML55, ML320, ML430, S55, S430,...

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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Anti-lock Brakes -> System Service -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

Brake System Bleed

Refer to procedure as outlined in "Hydraulic Brake Systems."

Component Replacement

Hydraulic Unit
ASR/ETS/ESP
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
  • Turn ignition switch to Off position.
  • Disconnect hydraulic lines. Seal lines and connections.
  • Remove plastic caps and hydraulic unit.
  • Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600
  • On E55, E320, E430 and E500 models, disconnect vacuum line.
  • On all models, disconne...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

Normal Service

Replace e...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

  • Remove exhaust system from flange back.
  • Remove mounting bolts and rear reinforcement bridge, Fig. .
  • Disconnect front exhaust shield from exhaust shield.
  • Disconnect exhaust shield from tunnel.
  • Remove mounting bolts and front reinforcement bridge.
  • Loosen intermediate bearing mounting bolts.
  • Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
  • Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
  • Loosen flexible discs fitted sleeves using suitable six-inc...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Description
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.

If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

  • Remove drive belt.
  • Remove protective cover, as required, and disconnect electrical connectors.
  • Remove ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.

On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Mercedes-Benz -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2000-09 S Class -> Description -> Relearn -> Reset
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

Description

While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.

If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning message in the multifunction display.

The Run Flat Indicator may function in a restricted manner or with a delay if: snow chains are mounted to the vehicle; winter road conditions prevail; you are driving on a loose surface (e.g. sand or grav...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

  • Remove engine compartment bottom panel.
  • Drain radiator coolant into suitable container.
  • Remove air cleaner air intake pipes.
  • Remove fan shroud retaining lugs' mounting screws.
  • Disconnect fan electrical connector.
  • Disconnect coolant hoses from radiator.
  • Remove ATF line mounting plate bolts.
  • Remov...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

  • Remove fan shroud ring and place over fan.
  • On first versions, proceed as follows:
    • Loosen adjusting bolt 1/4-1/2 turn.
    • Loosen tensioning nut (turn to left).
    • Remove drive belt.
    • Inspect pulley surfaces and replace as required.
    • Set pointer at marking 1.
    • Install belt starting at tensioning pulley.
    • Tighten tensioning nut until setting point...

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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

Component location diagrams for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1990+.

Rear Door Diagram for 2002 MERCEDES-BENZ S500 5.0 V8 GASRear Door Diagram for 2002 MERCEDES-BENZ S500 5.0 V8 GAS

Components on diagram:
  • N69/3s4
  • Memory 2 Switch
    • Exterior, Right Front Diagram for 2002 MERCEDES-BENZ S500 5.0 V8 GASExterior, Right Front Diagram for 2002 MERCEDES-BENZ S500 5.0 V8 GAS

    Components on diagram:
  • E2e3
  • Standing And Parking Lamp

    • CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ S500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S.

    2002 MERCEDES-BENZ S500 5.0 V8 GAS Wiring Diagram2002 MERCEDES-BENZ S500 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Heating System Recirculation Unit
    • 2002 MERCEDES-BENZ S500 5.0 V8 GAS Wiring Diagram2002 MERCEDES-BENZ S500 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Diagnostic Test Clutch

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    TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

    OEM TSB listings for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. from 1985+.

    Document: Maintenance Systems Overview
    Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
    • Document: Introduction of Improved Single-Component Windshield/Window Bonding System
    Vehicle: 2002 MERCEDES-BENZ S500 5.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks

    • CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ S500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ S500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ S500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 MERCEDES-BENZ S500 SPECIFICATIONS DATA!

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