2002 Mercury Grand Marquis REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mercury Grand Marquis car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Grand Marquis automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Mercury Grand Marquis vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Component Replacement & Adjustment -> Passenger Cars -> Evaporator Core, Replace -> Continental -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus -> Town Car
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

Continental

The evaporator core is not serviced separately and can only be replaced with the evaporator housing assembly.

  • Remove seats and rear seat airflow duct.
  • Remove instrument panel as outlined under "Instrument Panel."
  • Drain coolant into suitable container to level below heater core.
  • Recover refrigerant as outlined under .
  • Disconnect Powertrain Control Module (PCM) electrical connector.
  • Disconnect heater core hoses.
  • Disconnect vacuum supply hose.
  • Disconnect condenser to evaporator tube and evaporato...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Anti-lock Brakes -> Crown Victoria, Grand Marquis, Marauder & Town Car -> System Service -> 1999 -> 2000-03 -> Brake System Bleed -> Component Replacement -> Front Speed Indicator Ring -> Front Wheel Sensor -> Hydraulic Control Unit -> Installation -> Rear Speed Indicator Ring -> Rear Wheel Sensor -> Removal -> Stop Lamp Switch
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for bleed procedure.

Component Replacement

Hydraulic Control Unit
1999
  • Disconnect connector attaching anti-lock brake module to wire harness.
  • Remove tubes from inlet ports of pump motor and tubes from outlet ports of brake pressure control valve block. Plug each port to prevent brake fluid from spilling on paint and wiring.
  • Remove HCU to mounting bracket retaining nuts, then tip rear of HCU up and pull rearward to slide forward mounting pins out of the retaining grommets.
  • Remove HCU from vehicle.
  • Reverse procedure to install, noting the ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

When installing the fuel filter, ensure the flow arrow is facing in the proper direction...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

  • Raise and support the vehicle.
  • Index-mark the driveshaft. Place a paint index-mark on the pinion flange to the driveshaft centering socket yoke.
  • Remove the driveshaft-to-driveshaft pinion flange bolts.
  • Place a paint index-mark on the driveshaft slip-yoke to the trans...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Starter, Replace
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor solenoid terminal cover and disconnect cables.
  • Remove bolt, then position transmission cooler lines and bracket aside.
  • Remove upper starter motor mounting bolts, lower bolt, then starter motor...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.

On models equipped with GEM module and low coolant level warning system, t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from oil filter adapter.
  • Remove radiator outlet hose from oil filter adapter.
  • Reposition hose clamp from degas bottle.
  • Remove radiator outlet hose from degas bottle.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose fro...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mercury Grand Marquis AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

  • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
  • Lift old belt over alternator pulley...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Mercury Grand Marquis AUTOMOBILES

Component location diagrams for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

Radiator Grille Diagram for 2002 Mercury Grand Marquis 4.6 V8 GASRadiator Grille Diagram for 2002 Mercury Grand Marquis 4.6 V8 GAS

Components on diagram:
  • Radiator Grille
  • Grille Opening Reinforcement
    • Power Steering Hydraulic System Diagram for 2002 Mercury Grand Marquis 4.6 V8 GASPower Steering Hydraulic System Diagram for 2002 Mercury Grand Marquis 4.6 V8 GAS

    Components on diagram:
  • Power Steering Return Hose
  • Steering Gear
  • Power Steering Reservoir Pump Hose
  • Power Steering Fluid Cooler
  • Power Steering Pressure Hose

    • CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Grand Marquis PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Mercury Grand Marquis AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S.

    2002 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram2002 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Interior Lamp
  • LH Front Map Reading Lamp
    • 2002 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram2002 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Horn
  • Horn Switch
  • Lighting Control Module
  • Speed Control Actuator

    • CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Grand Marquis WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Mercury Grand Marquis AUTOMOBILES

    OEM TSB listings for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
    • Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors

    • CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Grand Marquis TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mercury Grand Marquis AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Grand Marquis SPECIFICATIONS DATA!

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