2003 Ford F-350 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford F-350 Super Duty Pickup

  • 2003 Ford F-350 Super Duty Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford F-350 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2003 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Description -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-Series -> Front -> Ranger -> Rear -> Villager -> Windstar
Vehicle: 2003 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL

Aviator

Front

The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

Rear

The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

E-Series

Front

The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

Rear

E-Series veh...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-350 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2003 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL

The Bendix vacuum brake booster unit is se...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-350 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> System Service -> Brake System Bleed -> Component Replacement -> F-150 -> F-Super Duty -> Installation -> Manual Bleed -> Pressure Bleed -> RABS Module -> Rear Wheel Speed Sensor -> Removal -> Speed Sensor Ring
Vehicle: 2003 Ford F-350 Super Duty Pickup 6.8 V10 GAS

Brake System Bleed

Manual Bleed
  • Clean all dirt from and remove brake master cylinder filler cap, then fill master cylinder with suitable brake fluid.
  • Place box end wrench on righthand rear bleeder screw, then attach rubber drain tube to bleeder screw. Submerge other end of hose in a container partially filled with suitable brake fluid.
  • Have an assistant pump and hold pressure on brake pedal.
  • Loosen brake bleeder until stream of brake fluid comes out.
  • While assistant maintains pressure on brake pedal, tighten brake bleeder screw.
  • Repeat until clear, bubble free fluid comes out.
  • Continue b...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-350 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2003 Ford F-350 Super Duty Pickup 5.4 V8 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace."
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-450 & E-550
  • Raise and support vehicle.
  • Remove clevis pin and disconnect adjusting clevis from parking brake lever.
  • Loosen jam nut several turn and position parking brake lever in applied position.
  • Tighten or loosen...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-350 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-350 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-350 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 2003 Ford F-350 Super Duty Pickup 6.8 V10 GAS

Ref...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-350 Super Duty Pickup BRAKE SERVICE PROCEDURES

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