2003 MERCEDES-BENZ CLK55 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ CLK55 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> ABS, ASR, ETS & SPS -> ABS, ESP & SPS -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Locations -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> E55, E320, E430, E500, SL55, SL500 & SL600 -> Function Tests -> Generic Scan Tool -> Hand-Held Tester -> Hand-Held Tester (HHT) Tool -> Impulse Counter Scan Tool -> SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Symbol Explanation -> Symptom Related Diagnosis -> Wiring Diagrams
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

Symbol Explanation

Refer to Figs. through , for explanations of symbols, connections and steps included in charts.

Accessing Diagnostic Trouble Codes

ABS systems with ASR or ETS may only be inspected using Hand-Held Tester(HHT) tool No. 965 589 00 01 00, or equivalent scan tool.

Generic Scan Tool

Follow tool manufacturers instructions and connect suitably programmed scan tool to generic scan tool connection X11/22, Fig. .

Hand-Held Tester (HHT) Tool
  • Turn ignition switch to Off position.
  • On models equipped with 16-pin Data Link Connector(DLC), connect Hand-Held Tester tool No. 965 5...

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CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ CLK55 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Anti-lock Brakes -> Description -> Components -> Electronic Control Unit -> System -> Wheel Speed Sensors
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

System

Four-wheel ABS uses a control unit, hydraulic actuator and wheel speed sensors to control brake fluid pressure and prevent wheel lock during severe braking conditions,

Basic ABS components are supplemented by an expanded hydraulic unit, a charging pump, a fourth wheel speed sensor and a more comprehensive electronic system for Acceleration Slip Regulation (ASR) and Electronic Traction System(ETS).

Integrated with ABS and traction control systems, Electronic Stability Program (ESP) detects slides and applies brake pressure to individual wheels to help maintain control.

Components

E...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ CLK55 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Less ESP -> With ESP
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

Less ESP

  • Connect suitable brake fluid changing tool following tool manufacturer's instructions. Bleed pressure is 29 psi.
  • Open righthand rear brake caliper bleed screw and allow approximately 2.7 ounces of brake fluid to flow out without any bubbles.
  • Tighten bleed screw to specifications.
  • Repeat bleeding procedure at lefthand rear, righthand front and lefthand front calipers.
  • On CL55, CL500, CL600, S55, S430, S500 and S600 models, open master cylinder bleed screw and allow brake fluid to flow without any bubbles. Tighten bleed screw to specifications.
  • On all models, operate brake p...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ CLK55 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> ABS Control Unit -> ASR/ETS/ESP -> Brake System Bleed -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600 -> CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Component Replacement -> ESP Charging Pump -> ESP Pressurizing Piston Unit -> Front Wheel -> Hydraulic Unit -> Rear Axle -> Speed Sensor
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

Brake System Bleed

Refer to procedure as outlined in "Hydraulic Brake Systems."

Component Replacement

Hydraulic Unit
ASR/ETS/ESP
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
  • Turn ignition switch to Off position.
  • Disconnect hydraulic lines. Seal lines and connections.
  • Remove plastic caps and hydraulic unit.
  • Reverse procedure to install. Torque hydraulic lines to 11 ft. lbs.
ABS Control Unit
CLK55, CLK320, CLK430, CLK500, E55, E320, E430, E500, SL55, SL500& SL600
  • On E55, E320, E430 and E500 models, disconnect vacuum line.
  • On all models, disconne...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ CLK55 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK55 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ CLK55 cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 2003 MERCEDES-BENZ CLK55 AMG 5.5 V8 GAS

Non-Return Valve

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
  • Turn engine off.
  • If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
  • Torque vacuum line to 22 ft. lbs.

Brake Booster

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Connect suitable pressure tester at brake caliper.
  • Connect Bosch ...

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