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A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Evaporator Core, Replace -> C32 AMG, C230, C240 & C320 -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600 -> CLK55 AMG, CLK320, CLK500, E55 AMG, E320, E500, SLK32 AMG, SLK230 & SLK320 -> Front -> ML55 AMG, ML350 & ML500 -> Rear -> SL55 AMG, SL500 & SL600
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
C32 AMG, C230, C240 & C320
- Open hood and release cooling system pressure.
- Remove engine compartment bottom paneling and drain cooling system into suitable container.
- Recover refrigerant as outlined under .
- Move front seats to rear.
- Remove accelerator pedal, then fold lefthand floor covering back.
- Remove lefthand rear compartment air duct.
- Fold righthand floor covering back and remove righthand rear compartment air duct.
- Remove and discard drier cartridge.
- Remove nut and pressure lines with retaining plate. Plug or ca...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Mercedes-Benz -> Automatic Temperature Control Systems -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Product Compatibility -> Radio Coded Anti-Theft System
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
Product Compatibility
Before replenishing refrigerant or refrigerant oil, ensure product compatibility with the system being serviced. Refer to for specifications.
Radio Coded Anti-Theft System
Anti-theft radios have a coded theft protection circuit. The CODE card must be obtained before disconnecting battery, removing radio fuse or remov...
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A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Import Compressor Service -> Nippondenso Compressor -> Compressor Seal, Replace
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove felt oil seal, Fig. .
- Remove snap ring using suitable snap ring pliers.
- Remove key from shaft using suitable tools, then apply compressor oil to inner bore of compressor.
- Remove sha...
CLICK HERE TO GET FULL ACCESS TO 2004 MERCEDES-BENZ CL500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Mercedes-Benz -> Automatic Temperature Control Systems -> Diagnosis & Testing -> 16-Pin Data Link Connector (DLC) -> 38-pin Data Link Connector (DLC) -> Accessing Diagnostic Trouble Codes -> Actual Values -> Blower Resistor -> Clearing Diagnostic Trouble Codes -> Component Diagnosis & Testing -> Diagnostic Test -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Memory -> E55 AMG, E320 & E500 -> Electrical Test -> Electrical Tests -> Evaporator & Outside Temperature Sensors -> Function Tests -> Heat Exchanger & Interior Air Temperature Sensors -> Individual Flap Test -> ML55 AMG, ML350 & ML500 -> SL55 AMG, SL500 & SL600 -> Test A -> Test B -> Test C -> Using Hand-Held Tester -> Using Impulse Counter Scan Tool -> Using Temperature Display Window -> Vacuum Tests
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
Refer to Figs. through , for explanations of symbols, connections and steps included in charts.
Accessing Diagnostic Trouble Codes
Using Impulse Counter Scan Tool
16-Pin Data Link Connector (DLC)
- Connect impulse counter scan tool No. 124-589-19-21-00, or equivalent, ground circuit 31 black wire to socket No. 1, Fig. .
- Connect ignition circuit 15 red wire to socket No. 16.
- Connect yellow wire to diagnostic output socket of system being tested, Fig. .
- LED "U-Bat" must light. If LED does not light, inspect voltage supply and...
CLICK HERE TO GET FULL ACCESS TO 2004 MERCEDES-BENZ CL500 A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 MERCEDES-BENZ CL500 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2003-04 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2004 MERCEDES-BENZ CL500 5.0 V8 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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