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2004 MERCEDES-BENZ S600 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 MERCEDES-BENZ S600 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ S600 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2003-04 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
- Raise and support vehicle.
- Remove twelve-point collared nut from rear axle shaft.
- Remove rear wheel.
- Remove right muffler.
- Remove exhaust pipe at flange.
- Remove rear axle shafts from connecting flange To prevent wheel bearing damage vehicle must not be moved on its wheels with rear axle shaft removed. Bring rear axle shaft into a position which is roughly horizontal, push together and remove downwards at an angle from connecting ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Description
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.
If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Alternator, Replace
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
- Disconnect battery ground cable.
- Remove front engine cover.
- Remove plastic cover over right headlamp.
- Remove radiator crossmember.
- Unclip coolant hose from fan shroud.
- Remove left and right air intake air ducts to air filter.
- Remove fan shroud clamps from radiator.
- Remove bolts from fan shroud brackets.
- Disconnect electrical connector from fan shroud, then remove and discard cable tie.
- Disconnect and ATF oil lines from radiator, plug lines and fittings.
- Remove coolant line bracket under fan shroud.
- Unhook fan shroud from radiator supports and remove upwards.
- Suitably protect radiator an...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Mercedes-Benz -> Check Engine Lamp ->
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
The Check Engine lamp should illuminate when the ignition switch is placed in the On position to indicate the lamp is operational. After the engine has been started, the warning lamp should go off. If warning lamp comes on while th...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS
- Open engine hood.
- Remove front engine cover.
- Remove left and right air intake air ducts to air filter.
- Remove fan shroud clamps from radiator.
- Remove bolts from fan shroud brackets.
- Disconnect electrical connector from fan shroud, then remove and discard cable tie.
- Disconnect and ATF oil lines from radiator, plug lines and fittings.
- Remove coolant line bracket under fan shroud.
- Unhook fan shroud from radiator supports and remove upw...
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COMPONENT LOCATION DIAGRAMS FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
Component location diagrams for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. from 1990+.
 Engine, Between Cylinder Banks Diagram for 2004 MERCEDES-BENZ S600 5.5 V12 GASComponents on diagram: |
 Right Front Seat, Inside Backrest Diagram for 2004 MERCEDES-BENZ S600 5.5 V12 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
OEM drawn wiring diagrams for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S.
 2004 MERCEDES-BENZ S600 5.5 V12 GAS Wiring DiagramComponents on diagram: |
 2004 MERCEDES-BENZ S600 5.5 V12 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
OEM TSB listings for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. from 1985+.
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Document: Re-code the Software Calibration Number (SCN) Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS Auto Systems: |
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Document: Maintenance Systems Overview Vehicle: 2004 MERCEDES-BENZ S600 5.5 V12 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 MERCEDES-BENZ S600 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 MERCEDES-BENZ S600 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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