2004 Mitsubishi Endeavor Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Proportioning Valve

  • Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
  • Bleed system ...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System -> Master Cylinder
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Master Cylinder

  • If master cylinder has been replaced or overhauled and reservoir is empty, proceed as follows:
    • Fill reservoir with clean brake fluid, then disconnect brake lines at master cylinder.
    • Depress pedal slowly and hold pedal in depressed position.
    • Place fingers over outlet port, then release brake pedal.
    • Repeat above steps several times. Refill reservoir suitable brake fluid.

Hydraulic System

The hydraulic brake system must be bled if air has entered the system. This condition may be precipitated by low fluid level, a hydraulic fluid leak, the opening of a hydraulic line or...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Power Brake Units -> Power Brake Unit Service -> Pushrod Adjustment -> Replacement -> Service
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Replacement

  • Remove master cylinder as outlined under Component Replacement in "Hydraulic Brake Systems."
  • Disconnect vacuum hose from power brake booster.
  • Remove pin connecting power brake rod with pedal.
  • Remo...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Disc Brakes -> Endeavor, Montero & Montero Sport -> 2WD Models -> 4WD Models -> Brake Pad Service -> Brake System Bleed -> Caliper Service -> Front -> Overhaul & Inspection -> Rear -> Replacement -> Rotor, Replace -> Tightening Specifications
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Brake System Bleed

The hydraulic brake system must be bled if air has entered the system. Air may enter due to low fluid level, a hydraulic fluid leak, opening of a hydraulic line or replacement of a hydraulic system component. Symptoms include loss of brake operation and/or a low or spongy brake pedal.

On models with ABS, use a suitable filter when adding fluid to reservoir tank.

  • Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely reinstall the master cylinder cap.
  • Raise and support vehicle.
  • Position a drain pan under the whee...

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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

CLICK HERE TO GET FULL ACCESS TO 2004 Mitsubishi Endeavor BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Endeavor AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mitsubishi Endeavor cars and light trucks from 1990+.

Mitsubushi -> Hydraulic Brake Systems -> Component Replacement -> Diamante -> Eclipse -> Endeavor -> Except Diamante, Eclipse, Endeavor, Lancer & Outlander -> Installation -> Lancer & Outlander -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2004 Mitsubishi Endeavor 3.8 V6 GAS

Master Cylinder

Except Diamante, Eclipse, Endeavor, Lancer & Outlander
  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under master cylinder.
  • On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder to brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster, Fig. .
  • Reverse procedure to install, noting the following:
    • Prior to master c...

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