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2004 Volkswagen Touareg CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Component Replacement & Adjustment -> Compressor, Replace -> 1.8L Engine -> 2.8L Engine -> Eurovan -> Golf, GTI, Jetta & New Beetle -> Passat
Vehicle: 2004 Volkswagen Touareg 4.2 V8 GAS
Golf, GTI, Jetta & New Beetle
Refer to Figs. through , when servicing the A/C compressor.
- Recover refrigerant as outlined under .
- Mark running direction, then remove accessory drive belts.
- Remove alternator.
- Remove power steering pump and alternator as required.
- Disconnect A/C lines and electrical connectors.
- Remove compressor mounting bolts, then the compressor.
- Reverse procedure to install, noting the following:
- Do not use old O-rings. Always install new ones.
- Charge system refrigerant as o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Fuel Filter Replacement -> Diesel Engines
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abn...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS
Front
Before removing, mark positions of all parts in relation to each other. Reinstall in same position otherwise imbalance will be excessive, bearings could be damaged causing rumbling noises. If droning noises occur when driving, unbolt front driveshaft from flange at front final drive, rotate one hole relative to flange and bolt on again. If droning noises are still audible, front driveshaft can be rotated one hole relative to flange a total of 5 times.
- Select position "N" with selector lever.
- Insert brake pedal depressor V.A.G 1869/2 or equivalent.
- Raise and support vehicle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Reset Procedures
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL
Adjust all tires to the recommended cold inflation pressure. From the main convenience setup m...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS
- Disconnect battery ground cable.
- Remove protective cap and disconnect electrical connections at alternator.
- Remove air guides above cooler.
- If belts are to be reused mark direction of rotation, before removing drive belts. Belt damage will result if not reinstalled in proper direction.
- Install an M8x50 bolt in tensioner threaded bore and tighten until drive belt can be removed.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Cabin Air Filter Service -> Volkswagen -> 2004-09 Touareg
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL
On 2004-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 miles. The filter should...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004-05 Touareg -> Description -> Reset
Vehicle: 2004 Volkswagen Touareg 4.2 V8 GAS
Description
The tire pressure monitoring system control module uses signals from pressure sensors mounted inside each wheel to determine tire pressure. The sensors send a radio signal to an antenna mounted near the wheel. The antenna send...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL
- Drain coolant into suitable container.
- Pull off retaining clips for upper coolant hoses and disconnect coolant hoses from radiator
- Remove retainer for front bumper then remove front bumper assembly.
- Bring lock carrier into position.
- Remove bolts securing fan m...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL
- Mark direction of rotation of drive belt.
- Remove air guides above cooler.
- Install pressure bolt M8X50 in tensioner threaded bore until drive belt can be re...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Volkswagen Touareg AUTOMOBILES
Component location diagrams for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Volkswagen Touareg AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Volkswagen Touareg AUTOMOBILES
OEM TSB listings for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. from 1985+.
Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS Auto Systems: |
Document: Radio Coding - Auxiliary Jack, iPod Inop After Radio Replacement Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volkswagen Touareg AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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