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2005 Ford F-350 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL
The single and tandem vacuum boosters, Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.
On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.
The three basic elements of the booster are the vacuum power chamber, mechanically actua...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1999-06 F250-550 Super Duty w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.8 V10 GAS
Normal Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Starter, Replace
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL
- Disconnect battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
- Remove battery ground cable reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Diesel Engine Water In Fuel Or Drain Fuel Filter Warning Lamp ->
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL
The water in fuel indicator should light when excessive water has entered the fuel system. As water collects in the fuel filter, a probe located at the water separator section of the filter, will activate the instrument panel lam...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Ford F-350 Super Duty Pickup 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove degas bottle, then raise and support vehicle.
- Remove lower radiator hose from radiator.
- Lower vehicle, then remove upper hose from radiator.
- Remove two pushpins and position radiator sight shi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: SLOW FUEL FILL - 5.4 AND 6.8 ENGINES Vehicle: 2005 Ford F-350 Super Duty Pickup 5.4 V8 GAS Auto Systems: |
Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2005 Ford F-350 Super Duty Pickup 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Ford F-350 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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