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2006 Ford F-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2006 Ford F-450 Super Duty XLT 6.8 V10 GAS
The single and tandem vacuum boosters, Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.
On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.
The three basic elements of the booster are the vacuum power chamber, mechanically actua...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2006 Ford F-450 Super Duty XLT 6.8 V10 GAS
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2006 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Alternator, Replace -> Dual Alternator -> Single Alternator
Vehicle: 2006 Ford F-450 Super Duty XL 6.0 V8 DIESEL
Single Alternator
- Disconnect battery ground cable.
- Remove upper fan shroud.
- Rotate accessory drive belt tensioner clockwise, then remove drive belt from alternator pulley.
- Disconnect electrical connectors from alternator.
- Remove alternator mounting bolts, then alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator mounting bolts to 35 ft. lbs.
Dual Alternator
- Disconne...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet.
- Remove radiator outlet hose from water pump inlet and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Ford F-450 Super Duty XLT 6.0 V8 DIESEL
- Remove cooling fan, blade, clutch and shroud.
- Rotate drive ...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford F-450 Super Duty AUTOMOBILES
Component location diagrams for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2006 Ford F-450 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Ford F-450 Super Duty AUTOMOBILES
OEM TSB listings for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2006 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL Auto Systems: |
Document: COOLANT LOSS - 6.0L Vehicle: 2006 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford F-450 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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