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2007 Ford F-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2007 Ford F-450 Super Duty AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> E-Series -> Edge, Escape, Mariner & MKX -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> F-Super Duty -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2007 Ford F-450 Super Duty XLT 6.8 V10 GAS
Master Cylinder
E-Series
- Drain brake master cylinder with suitable suction device.
- Remove coolant reservoir.
- On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
- On all models, remove speed control deactivator switch.
- Disconnect fluid level sensor connector.
- Remove and discard master cylinder mounting nuts.
- Disconnect master cylinder brake tubes.
- Remove master cylinder cylinder.
- Reverse procedure to install, noting the following:
- Torque master cylinder mounting nuts to 18 ft. lbs.
- Bleed brake system as outlined under .
F-Super D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2007 Ford F-450 Super Duty AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2007 Ford F-450 Super Duty XLT 6.8 V10 GAS
Front
Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfsha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2007 Ford F-450 Super Duty AUTOMOBILES
Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2007 Ford F-450 Super Duty XL 6.0 V8 DIESEL
Single Alternator
This procedure also applies to primary alternator of the dual alternator system.
- Disconnect ground cables for dual batteries. Ground path is through the frame.
- Remove bolt and position MAP sensor aside.
- Remove ground strap bolt at bulkhead and position ground strap aside.
- Remove bolts and position power steering fluid reservoir bracket aside.
- Remove bolts and position cowl wiring harness aside.
- Remove bracket screws from charge air cooler tube bracket.
- Remove stud nuts and CAC tube bracket.
- Loosen clamps and remove CAC tube.
- Rotate accessory drive belt tensioner cloc...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2007 Ford F-450 Super Duty AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford F-450 Super Duty XL 6.0 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2007 Ford F-450 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford F-450 Super Duty XL 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2007 Ford F-450 Super Duty AUTOMOBILES
Component location diagrams for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2007 Ford F-450 Super Duty AUTOMOBILES
OEM drawn wiring diagrams for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2007 Ford F-450 Super Duty AUTOMOBILES
OEM TSB listings for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. from 1985+.
Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2007 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL Auto Systems: |
Document: COOLANT LOSS - 6.0L Vehicle: 2007 Ford F-450 Super Duty Lariat 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2007 Ford F-450 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2007 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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