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2009 Ford F-450 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Ford F-450 Super Duty car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-450 Super Duty automobile. Try the Automotix DIY solution today!
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Ford F-450 Super Duty AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2009 Ford F-450 Super Duty Lariat 6.4 V8 DIESEL
Front
Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfsha...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Ford F-450 Super Duty AUTOMOBILES
Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2009 Ford F-450 Super Duty XL 6.4 V8 DIESEL
TPMS Sensor
Removal
If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.
The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Ford F-450 Super Duty AUTOMOBILES
Alternator, Replace -> Dual Alternators -> Single Alternator
Vehicle: 2009 Ford F-450 Super Duty XLT 6.4 V8 DIESEL
Single Alternator
This procedure also applies to primary alternator of the dual alternator system.
- Disconnect ground cables for dual batteries. Ground path is through the frame.
- Remove bolt and position MAP sensor aside.
- Remove ground strap bolt at bulkhead and position ground strap aside.
- Remove bolts and position power steering fluid reservoir bracket aside.
- Remove bolts and position cowl wiring harness aside.
- Remove bracket screws from charge air cooler tube bracket.
- Remove stud nuts and CAC tube bracket.
- Loosen clamps and remove CAC tube.
- Rotate accessory drive belt tensioner cloc...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Ford F-450 Super Duty AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Ford F-450 Super Duty King Ranch 6.4 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Ford F-450 Super Duty AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Ford F-450 Super Duty HARLEY-DAVIDSON Edition 6.4 V8 DIESEL
- Drain cooling system into a suitable container.
- Remove righthand charge air cooler (CAC) tube.
- Remove cooling fan upper shroud.
- Position fan to access accessory drive belt tensioner.
- Rotate or lift belt tensi...
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TECHNICAL SERVICE BULLETINS FOR 2009 Ford F-450 Super Duty AUTOMOBILES
OEM TSB listings for most 2009 Ford F-450 Super Duty cars and light trucks sold in the U.S. from 1985+.
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Document: 6.4L Diesel - Cold Weather Belt Chirp Vehicle: 2009 Ford F-450 Super Duty Lariat 6.4 V8 DIESEL Symptoms: |
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Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES Vehicle: 2009 Ford F-450 Super Duty Lariat 6.4 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Ford F-450 Super Duty AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Ford F-450 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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