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2009 Volkswagen Touareg CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS
Front
Before removing, mark positions of all parts in relation to each other. Reinstall in same position otherwise imbalance will be excessive, bearings could be damaged causing rumbling noises. If droning noises occur when driving, unbolt front driveshaft from flange at front final drive, rotate one hole relative to flange and bolt on again. If droning noises are still audible, front driveshaft can be rotated one hole relative to flange a total of 5 times.
- Select position "N" with selector lever.
- Insert brake pedal depressor V.A.G 1869/2 or equivalent.
- Raise and support vehicle...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Reset Procedures
Vehicle: 2009 Volkswagen Touareg 3.6 V6 GAS
The system will automatically learns new or different whee...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS
- To allow free rotation of driveshaft, move selector lever into "N" position.
- Remove engine and transmission.
- Remove high pressure from fuel system. Before opening high pressure area - e.g. removing high pressure pumps, fuel rail, fuel injectors, fuel lines or fuel pressure sensor, fuel pressure in high pressure area must be reduced to a residual pressure of approximately 6 bar.
- Disconnect fuel supply line.
- Disconnect battery ground cable.
- Recover refrigerant, using a suitable A/C servicing station.
- Pull engine compartment cover seal off bulkhead.
- Remove left and right windshield wi...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Cabin Air Filter Service -> Volkswagen -> 2004-09 Touareg
Vehicle: 2009 Volkswagen Touareg 3.6 V6 GAS
On 2004-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 miles. The filter should...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Volkswagen -> Malfunction Indicator Lamp -> -> Digifant & Digifant II -> Digifant I -> OBD ll
Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS
OBD ll
If faults are recognized and verified by the engine control module, they will be indicated by switching on the MIL. Perform the functional inspection as follows: Turn the ignition switch to the ON position. The MIL must light up if the MIL does not light with the ignition switch on, inspect the bulb and/or locate and eliminate short or open in wiring circuit from the engine control module to MIL using a proper wiring diagram. If no fault can be detected in the wiring the ECM may be faulty. If the MIL lights with the ignition switch on, start engine and run at idle speed the MIL must go o...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS
- Drain coolant into suitable container.
- Pull retaining clips out of quick-release couplings for upper and lower coolant hoses and pull coolant hoses off radiator.
- Remove retainers securing front bumper then remove front bumper assembly.
- Rem...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Volkswagen Touareg AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Volkswagen Touareg 3.6 V6 GAS
- Mark direction of rotation of drive belt with chalk or felt pen if belt is to be reused.
- Rotate drive belt tensioner counterclockwise to release drive belt tension, using a suitable wrench.
- Screw ...
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TECHNICAL SERVICE BULLETINS FOR 2009 Volkswagen Touareg AUTOMOBILES
OEM TSB listings for most 2009 Volkswagen Touareg cars and light trucks sold in the U.S. from 1985+.
Document: Gasoline Quality Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS Auto Systems: |
Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code Vehicle: 2009 Volkswagen Touareg 4.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Volkswagen Touareg AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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