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Audi 200 Quattro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi 200 Quattro car and truck
repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Audi 200 Quattro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi 200 Quattro cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1991-92 -> Exercise System
Vehicle: 1991 Audi 200 Quattro 20V 2.2 L5 GAS
An important fact most car owners ignore is that A/C systems must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important aspects of A/C system servicing.
First clean out the condenser core, mounted in all cases at the front of the cars...
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BRAKE SERVICE PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi 200 Quattro cars and light trucks from 1990+.
AUDI, DISC BRAKES -> Teves Single Piston w/Dual Mounting Bolts, Rear -> CALIPER OVERHAUL
Vehicle: 1990 Audi 200 Quattro 2.2 L5 GAS
Refer to Fig. , when overhauling caliper.
- Place wooden block between caliper piston and caliper housing, then apply compressed air to brake line bore to force piston from housing, then turn piston to disengage thread.
- Remove piston seal from caliper piston bore using a plastic rod.
- Slide dust boot onto piston, then lubricate piston and caliper piston bore lightly with a suitable brake cylind...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Audi 200 Quattro cars and light trucks sold in the U.S. for 1980+.
Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 1990 Audi 200 Quattro 2.2 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Removal & Installation
On A4 and S4 mod...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi 200 Quattro cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1991 Audi 200 Quattro 20V 2.2 L5 GAS
Driveshaft work must be performed with vehicle on a suitable dual support hoist.
- Remove catalytic converter, then tie exhaust pipe to left side of vehicle with wire.
- Remove support, if required, then loosen propeller shaft bolts at transmission, differential and center support.
- Ensure white dot on rear propeller shaft flange aligned with a black dot on differential flange. If not, scribe mark on propeller shaft and differential flanges prior to disassembly.
- Install a suitable alignment tool on driveshaft and tighten plastic nuts.
- Remove propeller shaft bolts at transmission and d...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Audi 200 Quattro cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Audi 200 Quattro 2.2 L5 GAS
- Disconnect battery ground cable.
- Remove drive belts , then disconnect electrical connections from alternator.
- Remove alternator tensioning and mounting bolts and brackets, then alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi 200 Quattro cars and light trucks sold in the U.S. from 1990+.
Audi -> Check Engine Lamp -> Less OBD II
Vehicle: 1991 Audi 200 Quattro 10V 2.2 L5 GAS
The Check Engine lamp will be illuminated when the ignition switch is placed in the On position. After the engine is started, the lamp should go off. If the lamp remains lit, a diagnostic trouble code has been stored in the Electronic Control Unit (ECU) memory. After completing diagnosis and repairs, the Check engine lamp can be reset as follows:
- With ignition switch ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi 200 Quattro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi 200 Quattro cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Audi 200 Quattro 10V 2.2 L5 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at union and remove hose.
- Remove hose from vehicle.
- Reverse procedure to in...
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COMPONENT LOCATION DIAGRAMS FOR Audi 200 Quattro AUTOMOBILES
Component location diagrams for most Audi 200 Quattro cars and light trucks sold in the U.S. from 1990+.
 Relay Panel Diagram for 1990 Audi 200 Quattro 2.2 L5 GASComponents on diagram: |
 Auxiliary Relay Panel Diagram for 1990 Audi 200 Quattro 2.2 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Audi 200 Quattro AUTOMOBILES
OEM drawn wiring diagrams for most Audi 200 Quattro cars and light trucks sold in the U.S.
 1990 Audi 200 Quattro 2.2 L5 GAS Wiring DiagramComponents on diagram: |
 1991 Audi 200 Quattro 20V 2.2 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Audi 200 Quattro AUTOMOBILES
OEM TSB listings for most Audi 200 Quattro cars and light trucks sold in the U.S. from 1985+.
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Document: SUGGEST REPAIR TIMES REVISION REQUEST FORM Vehicle: 1989 Audi 200 Quattro 2.2 L5 GAS Auto Systems: |
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Document: AUDI ENGINEERING FACT BOOKS AVAILABLE (V8) Vehicle: 1990 Audi 200 Quattro 2.2 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Audi 200 Quattro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi 200 Quattro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi 200 Quattro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi 200 Quattro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi 200 Quattro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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