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Subaru Baja CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+
Subaru -> Component Replacement & Adjustment -> In-Vehicle Temperature Sensor, Replace
Vehicle: 2003 Subaru Baja 2.5 H4 GAS
If DTC 22 or -22 (in-vehicle sensor failure), appears on the display screen, replace th...
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BRAKE SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Subaru Baja cars and light trucks from 1990+.
Subaru -> Hydraulic Brake Systems -> Component Replacement -> Dual Proportioning Valve -> Master Cylinder
Vehicle: 2004 Subaru Baja 2.5 H4 GAS
Master Cylinder
- Disconnect brake lines from master cylinder and plug the ends.
- If applicable, disconnect fluid warning switch electrical connector.
- Remove master cylinder retaining nuts and the master cylinder.
- Reverse procedure to install.
- Bleed hydraulic system after completing installation.
Dual Proportioning Valve
Inspect brake line connections at DPV...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. for 1980+.
Subaru -> Fuel Filter Scheduled Maintenance -> 2005-06 Except Forester, Impreza & Outback Sport -> Normal Service -> Severe Service
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS
Normal Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Subaru Baja cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2006 Subaru Baja Turbo 2.5 H4 GAS
Wrap metal parts with a cloth or rubber material. Rubber boot may be damaged due to interference with adjacent metal parts during removal.
- Disconnect battery ground cable.
- Place vehicle in neutral.
- Release parking brake.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove center exhaust pipes bolts and nuts.
- Remove rear exhaust pipe and muffler.
- Remove heat shield cover.
- Place reference mark on front driveline and rear differential flange. Paint is recommended for match marks. Never damage rear driveline shaft flange yoke or companion flange
- Remove...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Subaru Baja 2.5 H4 GAS
- Disconnect ground cable from battery.
- Disconnect connector and terminal from alternator.
- Remove V-belt cover.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Subaru -> 2005-06 Baja & 2005-09 Legacy & Outback
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS
The cabin air filter should be replaced every 12 months or 9,300 miles.
- Remove the instrument panel side cover.
- Remove the glove compartment retaining clips and damper, then the glove compartment, Fig. .
- Remove the glove compartment upper storage bin.
- Through the glove compar...
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MAINTENANCE LAMP RESET PROCEDURES FOR Subaru Baja AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. from 1990+.
Subaru -> Automatic Transmission (A/T) Fluid Temperature Indicator ->
Vehicle: 2006 Subaru Baja Turbo 2.5 H4 GAS
The A/T fluid temperature lamp will turn on when ignition switch is placed in On position and should turn off after a few seconds. If lamp illuminates while driving, the vehicle should be pulled off the road and allowed to idle with transmission lever in Park until the lamp goes off. If the lamp goes off vehicle can ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Subaru Baja 2.5 H4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at cylinder head.
- Remove hose from cylinder head.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Subaru Baja 2.5 H4 GAS
- Remove drive belt cover. Wipe off any oil or water on belt and pulley.
- Loosen lockbolt on alternator mount.
- Loosen slider bolt on alternator mount.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR Subaru Baja AUTOMOBILES
Component location diagrams for most Subaru Baja cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR Subaru Baja AUTOMOBILES
OEM drawn wiring diagrams for most Subaru Baja cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Subaru Baja AUTOMOBILES
OEM TSB listings for most Subaru Baja cars and light trucks sold in the U.S. from 1985+.
Document: FRONT FOG LIGHT LENS & REFLECTOR Vehicle: 2003 Subaru Baja 2.5 H4 GAS Auto Systems: |
Document: TRANSFER CLUTCH BINDING Vehicle: 2004 Subaru Baja 2.5 H4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Subaru Baja AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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