Subaru Baja REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Subaru Baja CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Subaru Baja car and truck repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Subaru Baja automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Subaru mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Subaru Baja vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+

Subaru -> Component Replacement & Adjustment -> Thermostat, Replace
Vehicle: 2004 Subaru Baja 2.5 H4 GAS

  • Drain engine coolant into suitable container.
  • Disconnect coolant hose from thermostat housing.
  • Remove thermostat housing mounting bolts, then housing and ga...

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BRAKE SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Subaru Baja cars and light trucks from 1990+.

Subaru -> Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> Overhaul
Vehicle: 2005 Subaru Baja Sport 2.5 H4 GAS

Brake Booster, Replace

  • Disconnect brake fluid level indicator connector, if equipped.
  • Remove master cylinder assembly.
  • Disconnect vacuum hose from brake booster.
  • Working from inside the passenger compartment, remove snap pin and operating rod cle...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. for 1980+.

Subaru -> Fuel Filter Scheduled Maintenance -> 1994-04 Except 2004 Impreza WRX STi -> Normal Service -> Severe Service
Vehicle: 2004 Subaru Baja 2.5 H4 GAS

Normal Service

Replace ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Subaru Baja cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Subaru Baja 2.5 H4 GAS

Front

  • Disconnect battery ground cable.
  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Unstake hub nut using suitable tool.
  • Remove driveshaft locknut from front hub while depressing brake pedal. Remove wheel before loosening axle nut.
  • Remove ABS sensor bracket bolts.
  • Remove brake caliper bolts and support caliper to strut housing using mechanics wire.
  • Remove disc brake rotor. If brake rotor is difficult to remove, drive 8mm bolt into threaded end of rotor, then remove the rotor. Reference mark surface of hub and...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS

  • Disconnect ground cable from battery.
  • Disconnect connector and terminal from alternator.
  • Remove V-belt cover.
  • Remov...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Subaru -> 2005-06 Baja & 2005-09 Legacy & Outback
Vehicle: 2006 Subaru Baja Turbo 2.5 H4 GAS

The cabin air filter should be replaced every 12 months or 9,300 miles.

  • Remove the instrument panel side cover.
  • Remove the glove compartment retaining clips and damper, then the glove compartment, Fig. .
  • Remove the glove compartment upper storage bin.
  • Through the glove compar...

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MAINTENANCE LAMP RESET PROCEDURES FOR Subaru Baja AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. from 1990+.

Subaru -> EGR Maintenance Reminder Lamp ->
Vehicle: 2004 Subaru Baja 2.5 H4 GAS

The EGR maintenance reminder indicator lamp will be illuminated to indicate time for EGR maintenance. After performing maintenance, reset reminder lamp. Remove instrument pan...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Subaru Baja AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Subaru Baja cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2004 Subaru Baja 2.5 H4 GAS

  • Remove battery from vehicle.
  • Remove engine splash shield/under cover.
  • Drain engine coolant into suitable container.
  • On models equipped with turbocharger, remove hoses attached to coolant filler tank, then filler tank and bracket.
  • On models equipped with automatic transaxle,remove AFT cooler lines from radiator.
  • On all models, disco...

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SERPENTINE BELT SERVICE PROCEDURES FOR Subaru Baja AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Subaru Baja cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Subaru Baja Turbo 2.5 H4 GAS

  • Remove drive belt cover. Wipe off any oil or water on belt and pulley.
  • Loosen lockbolt on alternator mount.
  • Loosen slider bolt on alternator mount.
  • Rem...

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COMPONENT LOCATION DIAGRAMS FOR Subaru Baja AUTOMOBILES

Component location diagrams for most Subaru Baja cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2005 Subaru Baja Turbo 2.5 H4 GASEngine Compartment Diagram for 2005 Subaru Baja Turbo 2.5 H4 GAS

Components on diagram:
  • Transfer Duty Solenoid
  • Transfer Control Valve
  • Oil Pump
  • Line Pressure
  • Transfer Clutch Pressure
  • Main Fuse Box Diagram for 2004 Subaru Baja  2.5 H4 GASMain Fuse Box Diagram for 2004 Subaru Baja 2.5 H4 GAS

    Components on diagram:
  • Main Fuse Box
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    WIRING DIAGRAMS FOR Subaru Baja AUTOMOBILES

    OEM drawn wiring diagrams for most Subaru Baja cars and light trucks sold in the U.S.

    2004 Subaru Baja  2.5 H4 GAS Wiring Diagram2004 Subaru Baja 2.5 H4 GAS Wiring Diagram

    Components on diagram:
  • Clutch Switch
  • Engine Control Module
  • Cruise Control Main Switch
  • Stop Light and Brake Switch
  • 2006 Subaru Baja Sport 2.5 H4 GAS Wiring Diagram2006 Subaru Baja Sport 2.5 H4 GAS Wiring Diagram

    Components on diagram:
  • HI Beam
  • Parking Brake Switch
  • Daytime Running Light Relay
  • Daytime Running Light Control Module
  • Headlight Right
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    TECHNICAL SERVICE BULLETINS FOR Subaru Baja AUTOMOBILES

    OEM TSB listings for most Subaru Baja cars and light trucks sold in the U.S. from 1985+.

    Document: EVAPORATIVE EMISSION SYSTEM DIAGNOSTIC INFORMATION
    Vehicle: 2004 Subaru Baja 2.5 H4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: TURBO OPERATION AND VEHICLE CARE
    Vehicle: 2006 Subaru Baja Turbo 2.5 H4 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
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    COMPONENT/PARTS SPECIFICATIONS FOR Subaru Baja AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Subaru Baja cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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