1990 Chevrolet K3500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Chevrolet K3500 Pickup

  • 1990 Chevrolet K3500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1990 Chevrolet K3500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1990 Chevrolet K3500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DIAGNOSIS & TESTING -> CLEARING CODES -> DIAGNOSTIC CIRCUIT CHECK -> DIAGNOSTIC TESTS -> READING CODES -> WIRING DIAGRAMS
Vehicle: 1990 Chevrolet K3500 Pickup 7.4 V8 GAS

WIRING DIAGRAMS

Refer to "Wiring Diagrams" in "Vehicle Systems."

DIAGNOSTIC CIRCUIT CHECK

Refer to Figs. and for diagnostic circuit checks.

READING CODES

Trouble codes may be read with the TECH 1 scanner or by jumping terminal "H " of the ALDL to terminal "A" of the ALDL while observing the flashing of the "Anti-Lock" warning lamp. The terminals must be jumped for a few seconds before the code will begin.""

DIAGNOSTIC TESTS

[[table data]]

CLEARING CODES

If the "Anti-Lock" warning lamp stays lit, the codes may be cleared with the TECH 1 scanner or by the following procedu...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet K3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> MASTER CYLINDER SERVICE -> Assemble -> BENDIX TYPE -> CAST IRON TYPE -> COMPOSITE TYPE -> DELCO MORAINE TYPE -> Disassemble -> Inspection -> TRACKER MODELS
Vehicle: 1990 Chevrolet K3500 Pickup 6.2 V8 DIESEL

DELCO MORAINE TYPE

COMPOSITE TYPE

Refer to Figs. and when performing the following procedures.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioner valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet to remove primary and secondary pistons.
  • R...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet K3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> DESCRIPTION
Vehicle: 1990 Chevrolet K3500 Pickup 5.7 V8 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet K3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DIAGNOSIS & TESTING -> CLEARING CODES -> DIAGNOSTIC CIRCUIT CHECK -> DIAGNOSTIC TESTS -> READING CODES -> WIRING DIAGRAMS
Vehicle: 1990 Chevrolet K3500 Pickup 6.2 V8 DIESEL

WIRING DIAGRAMS

Refer to "Wiring Diagrams" in "Vehicle Systems."

DIAGNOSTIC CIRCUIT CHECK

Refer to Figs. and for diagnostic circuit checks.

READING CODES

Trouble codes may be read with the TECH 1 scanner or by jumping terminal "H " of the ALDL to terminal "A" of the ALDL while observing the flashing of the "Anti-Lock" warning lamp. The terminals must be jumped for a few seconds before the code will begin.""

DIAGNOSTIC TESTS

[[table data]]

CLEARING CODES

If the "Anti-Lock" warning lamp stays lit, the codes may be cleared with the TECH 1 scanner or by the following procedu...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet K3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1990 Chevrolet K3500 Pickup 7.4 V8 GAS

The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.

The ECU receives ...

CLICK HERE TO GET FULL ACCESS TO 1990 Chevrolet K3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet K3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Chevrolet K3500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1990 Chevrolet K3500 Pickup 6.2 V8 DIESEL

REMOVAL

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

INSTALLATION

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush...

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