1990 Plymouth Sundance Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Plymouth Sundance

  • 1990 Plymouth Sundance 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
  • 1990 Plymouth Sundance 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:J
  • 1990 Plymouth Sundance 2.2 L4 GAS, CID:135, Fuel Injection, Aspiration:135, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> Type 12-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> PARKING BRAKE SHOES
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS

  • Raise and support vehicle.
  • Remove rear wheel and tire assembly.
  • Remove caliper from rotor as described under "Brake Pads, Replace."
  • Remove rotor from hub.
  • Remove grease cap, cotter pin, lock nut, retaining nut, washer, hub and bearings.
  • Using a suitable tool, remove forward hold-down clip.
  • Turn adjuster wheel until adjuster is at its shortest length, then remove adjuster assembly.
  • Remove upper shoe to shoe spr...

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BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> Troubleshooting
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS

Refer to "Troubleshooting" in the "Disc Brake" section for general disc and drum brake troubleshooting procedures.

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BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> WHEEL CYLINDERS SERVICE -> Assembly -> Disassembly -> INSTALLATION -> OVERHAUL -> REMOVAL
Vehicle: 1990 Plymouth Sundance 2.2 L4 GAS

REMOVAL

  • Remove wheel, drum and brake shoes.
  • Loosen brake line fitting at wheel cylinder. Do not pull metal line away from cylinder.
  • Remove screws holding cylinder to backing plate.
  • Separate wheel cylinder from brake line and backing plate by pulling the cylinder outward and away from backing plate.

OVERHAUL

Note position of all parts as they are removed for proper installation.

Disassembly
  • Refer toFig. , then remove boots, pistons, cups and spring from wheel cylinder.
  • Wipe cylinder walls with denatured alcohol or clean brake fluid.
  • Examine cylinder bore. A scored bore may be honed...

CLICK HERE TO GET FULL ACCESS TO 1990 Plymouth Sundance BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> HYDRAULIC SYSTEM BLEEDING & FLUSHING -> BENCH BLEEDING -> BLEEDING MASTER CYLINDER -> DESCRIPTION -> Eagle Medallion & Premier -> Except Eagle Medallion & Premier -> Manual Bleeding -> ON-VEHICLE SERVICE -> Precautions -> Pressure Bleeding
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS

DESCRIPTION

Bleeding the hydraulic brake system is necessary if air has entered the system. A few causes for this condition are low fluid level, a hydraulic fluid leak, a hydraulic line is opened, or replacement of a hydraulic system component. Symptoms can be noted by an improper or loss of brake operation, and/or a low or spongy brake pedal.

Flushing the hydraulic brake system is necessary if contaminates are found in the hydraulic system. A few causes for hydraulic system contamination are moisture, age of hydraulic system parts and fluid, or improper fluid...

CLICK HERE TO GET FULL ACCESS TO 1990 Plymouth Sundance BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> DIAGONALLY SPLIT HYDRAULIC BRAKE SYSTEMS
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS

This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems.

The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of ...

CLICK HERE TO GET FULL ACCESS TO 1990 Plymouth Sundance BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Sundance AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Plymouth Sundance cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM, CHRYSLER CORP. -> TYPE 1-COMPOSITE MASTER CYLINDER -> DESCRIPTION -> Installation -> MASTER CYLINDER OVERHAUL -> MASTER CYLINDER, REPLACE -> Removal -> RESERVOIR, REPLACE -> TESTING
Vehicle: 1990 Plymouth Sundance 2.5 L4 GAS

DESCRIPTION

This master cylinderFig. , is comprised of an aluminum body, pistons, springs, O-rings, cup seals, and a reinforced nylon reservoir. The bore of the aluminum body is anodized for durability, and to prevent corrosion and pitting. The reservoir caps contain diaphragms with precision slits for controlled equalization of pressure.

TESTING

Ensure the master cylinder compensates in both ports by applying the brake pedal lightly (engine running with power brakes) and observing brake fluid squirting up in the reservoir chambers. Due to a baffle incorporated in ...

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