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1991 Audi 90 Quattro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1991-92 -> Precautions -> Cleanliness -> General Service -> Safety
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
Safety
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.
Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. Then apply a bland ...
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BRAKE SERVICE PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
AUDI, POWER BRAKE UNITS -> BRAKE BOOSTER, CHECKING -> 80/90
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
80/90
- Depress brake pedal firmly approximately 20 times with engine Off.
- Depress brake...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
Audi -> Fuel Filter Scheduled Maintenance -> All 1989-05 -> Normal Service -> Severe Service
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
Normal Service
Service as re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
Propeller shaft work must be performed with vehicle on a suitable dual support hoist. Models equipped with an air bag system have a front propeller shaft section made of carbon fiber. This propeller shaft has variations in diameter which make installation and adjustment procedures different from that of previous propeller shafts.
- Raise and support vehicle, then remove catalytic converter and exhaust pipe.
- Tie exhaust system over to right side with wire, then loosen propeller shaft bolts at transmission, differential and center support.
- On models less air bag system, install a s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
- Disconnect battery ground cable at battery.
- Relieve tension on drive belt and remove drive belt.
- Remove electrical connections from alternator.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
Audi -> Auto-Check Indicator System ->
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
The auto-check system will monitor certain vehicle systems when the ignition switch is placed in the On position and vehicle is operated. When all monitored systems are functioning properly, the system display will indicate "OK" for a few seconds after the ignition switch is placed in the On position.
This system monitors brake fluid level and hydraulic pressure, engine oil pressure, coolant temperature and level, brake pad wear, headlamps and tail lamps, battery voltage, washer fluid level and fuel level.
When the auto-check yellow or r...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Audi 90 Quattro AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at union and remove hose.
- Remove hose from vehicle.
- Reverse procedure to in...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Audi 90 Quattro AUTOMOBILES
Component location diagrams for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 1991 Audi 90 Quattro 20V 2.3 L5 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Audi 90 Quattro AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S.
1991 Audi 90 Quattro 20V 2.3 L5 GAS Wiring Diagram Components on diagram: |
1991 Audi 90 Quattro 20V 2.3 L5 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Audi 90 Quattro AUTOMOBILES
OEM TSB listings for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. from 1985+.
Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS Auto Systems: |
Document: AIRBAG, REPLACEMENT INTERVAL CHANGE - REVISED Vehicle: 1991 Audi 90 Quattro 20V 2.3 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Audi 90 Quattro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Audi 90 Quattro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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