1991 BMW 325IS Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 BMW 325IS car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 BMW 325IS automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Anti-Lock Brakes -> DESCRIPTION
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

The Anti-Lock Brake System (ABS) consists of a control unit, hydraulic unit, speed sensors and wiring harness. Each speed sensor has a gear wheel which runs past the permanently magnetized edge of the speed sensor installed in the wheel hub. The rotary motion of the wheels is recorded by inductive sensors and an electric signal is sent to the electronic control unit.

The electronic control unit is located in a compartment on the right side of the engine compartment. This control unit inputs acceleration, deceleration and slip factors from the electronic speed sensors, which are propo...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Disc Brakes -> REAR BRAKE PADS REPLACEMENT
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

  • Remove wheels and disconnect electrical connector from wear sensor, if equipped.
  • Pry caps off caliper guide bolts and remove guide bolts.
  • Pry outer pad retaining clamp...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

FUNCTION TEST

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

BRAKE BOOSTER VACUUM SUPPLY CHECK

318, 325, ...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Hydraulic Brakes -> COMPONENT REPLACEMENT -> 735, 750 & 850 -> MASTER CYLINDER, REPLACE -> POWER FLOW REGULATOR, REPLACE
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

MASTER CYLINDER, REPLACE

  • Remove brake fluid from master cylinder with a syringe.
  • Remove plug and clutch hose if equipped.
  • Remove fluid reservoir.
  • Remove brake lines, then mounting bolts.
  • Remove master cylinder.
  • Reverse procedure to install and bleed brake system.

POWER FLOW REGULATOR, REPLACE

735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Disc Brakes -> TIGHTENING SPECIFICATIONS
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

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CLICK HERE TO GET FULL ACCESS TO 1991 BMW 325IS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 325IS cars and light trucks from 1990+.

Disc Brakes -> FRONT DISC BRAKE PADS REPLACEMENT -> 318 & 325 -> EXCEPT 318 & 325
Vehicle: 1991 BMW 325IS 2.5 L6 GAS

318 & 325

  • Raise and support vehicle, then remove front wheels.
  • Remove brake pad wear indicator connector from left side of caliper.
  • Remove anti-rattle clip, then the caliper sliding bolt plastic caps.
  • Lift brake hose out of holder, then remove caliper sliding bolts.
  • Remove caliper toward rear. Remove brake pads, then suspend caliper from frame with wire.
  • Reverse procedure to install, noting the following:
    • Compress caliper piston into bore.
    • Check fluid ...

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