1991 BMW 850I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Disc Brakes -> REAR BRAKE PADS REPLACEMENT
Vehicle: 1991 BMW 850I 5.0 V12 GAS

  • Remove wheels and disconnect electrical connector from wear sensor, if equipped.
  • Pry caps off caliper guide bolts and remove guide bolts.
  • Pry outer pad retaining clamp...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Disc Brakes -> TIGHTENING SPECIFICATIONS
Vehicle: 1991 BMW 850I 5.0 V12 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Disc Brakes -> CALIPER OVERHAUL
Vehicle: 1991 BMW 850I 5.0 V12 GAS

  • Remove piston boot and snap ring.
  • Position block of wood in caliper recess, then apply compressed air to fluid inlet to force piston from bore.
  • Remove bleeder screw.
  • Remove piston seal using a suitable tool, taking care not to damage caliper bore.
  • Remove dowel sleeves (5) from guide bolt bores, Fig. .
  • Clean caliper and piston with alcohol, blow dry with compressed air and coat sealing surfaces with brake fluid.
  • Inspect piston and replace if corroded, or if sealing surfa...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Power Brake Units -> POWER BRAKE UNIT SERVICE -> 318, 325, 525 & 535 -> 735, 750 & 850 -> POWER BRAKE BOOSTER, REPLACE
Vehicle: 1991 BMW 850I 5.0 V12 GAS

POWER BRAKE BOOSTER, REPLACE

318, 325, 525 & 535
  • Remove master cylinder from booster.
  • Remove lower left trim panel.
  • Disconnect bayonet pin and clip from booster pushrod, below instrument panel. Fig.
  • Detach booster from pedal base. Remove booster from engine compartment.
  • Reverse procedure to install.
735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for fu...

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BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1991 BMW 850I 5.0 V12 GAS

FUNCTION TEST

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

BRAKE BOOSTER VACUUM SUPPLY CHECK

318, 325, ...

CLICK HERE TO GET FULL ACCESS TO 1991 BMW 850I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 BMW 850I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 BMW 850I cars and light trucks from 1990+.

Hydraulic Brakes -> BRAKE SYSTEM BLEEDING
Vehicle: 1991 BMW 850I 5.0 V12 GAS

The following procedure has been revised by BMW Technical Service Bulletin No. 34 06 90 (3134).

  • Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
  • Attach bleeder hose and container to right rear wheel. Bleed until no bubbles appear.
  • Repeat step 2 for left rear, right front and left front wheels.
  • Support rear suspension at wheel carriers and lower car so rear suspension compresses to its normal loaded position (to prevent damage to output shaft jo...

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