1991 Chevrolet K2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Chevrolet K2500 Pickup

  • 1991 Chevrolet K2500 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1991 Chevrolet K2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1991 Chevrolet K2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 Chevrolet K2500 Pickup 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1991 Chevrolet K2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 Chevrolet K2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> POWER BRAKE UNIT, Replace
Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS

Refer to Fig. , when replacing power brake unit.

  • Disconnect battery ground cable.
  • Remove master cylinder as follows:
    • Remove air cleaner assembly, then the reservoir lead wire and pressure limit valve wire at electrical connectors.
    • Remove fluid from reservoir using a syringe.
    • Disconnect and plug three brake fluid lines from master cylinder assembly.
    • Remove heat protector bolt from master cylinder bracket.
    • Remove two master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS

REMOVAL

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

INSTALLATION

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEMS, GENERAL MOTORS -> COMPONENT DESCRIPTION -> HYDRAULIC CONTROL VALVES -> MASTER CYLINDER
Vehicle: 1991 Chevrolet K2500 Pickup 6.2 V8 DIESEL

MASTER CYLINDER

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> DESCRIPTION
Vehicle: 1991 Chevrolet K2500 Pickup 6.2 V8 DIESEL

This unit, Fig. , uses a single vacuum diaphragm with an effective diameter of 7 inches to mechanically increase brake application force with engine vacuum...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> HYDRO-BOOST II -> BLEEDING BOOSTER -> CLEANING & INSPECTION -> DESCRIPTION -> DISASSEMBLE & ASSEMBLE
Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS

DESCRIPTION

Hydro-Boost II is an hydraulically operated power brake booster. The hydraulic brake booster consists of an open center spool valve and an hydraulic cylinder combined into a single housing. The power steering pump provides the hydraulic fluid pressure to operate both the power brake booster and the power steering gear.

A dual master cylinder is bolted to the brake booster and is operated by a pushrod projecting from the booster cylinder bore.

The Hydro-Boost II also has an accumulator system which stores sufficient fluid under pressure to provide one power assisted brake...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet K2500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> DESCRIPTION
Vehicle: 1991 Chevrolet K2500 Pickup 7.4 V8 GAS

The caliper assembly, Fig. , slides on its mounting surfaces. Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboar...

CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

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