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We have info for following modifications of 1991 Chevrolet V2500 Suburban
- 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
- 1991 Chevrolet V2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> Bendix Single Piston Sliding Caliper -> BRAKE PADS, Replace
Vehicle: 1991 Chevrolet V2500 Suburban 5.7 V8 GAS
The procedures to remove & install the brake pads are outlined under "Caliper Service," "Remova... "
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> TROUBLESHOOTING -> ACCUMULATOR LEAK-DOWN, SYSTEM DOES NOT HOLD CHARGE -> GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES -> SLOW BRAKE PEDAL RETURN
Vehicle: 1991 Chevrolet V2500 Suburban 5.7 V8 GAS
SLOW BRAKE PEDAL RETURN
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
GRABBY BRAKES OR BOOSTER CHATTERS/PEDAL VIBRATES
- Faulty spool action caused by contamination in ...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> BRAKE PAD, Replace -> INSTALLATION -> REMOVAL
Vehicle: 1991 Chevrolet V2500 Suburban 5.7 V8 GAS
REMOVAL
- Remove caliper assembly as outlined above.
- Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
- Remove two sleeves from inboard ears of the caliper.
- Remove four rubber bushings from the grooves in each of the caliper ears.
INSTALLATION
- Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
- Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> SYSTEM SERVICE -> ELECTRONIC CONTROL UNIT (ECU) -> Except G, R, P & V Models -> G, R, P & V Models -> ISOLATION/DUMP VALVE ASSEMBLY -> SPEED SENSOR -> SPEEDOMETER CALIBRATION
Vehicle: 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL
ELECTRONIC CONTROL UNIT (ECU)
Do not touch electrical connections and pins or allow them to come into contact with brake fluid.
- Disconnect battery ground cable.
- Disconnect electrical connectors from ECU.
- Pry up tab at rear of ECU and remove unit toward front of vehicle.
- Slide unit into bracket until tab locks into hole.
- Inspect electrical connectors for brake fluid contamination, clean with alcohol as needed, then connect electrical connectors to ECU.
ISOLATION/DUMP VALVE ASSEMBLY
- Disconnect brake lines from control valve, the plug lines and open fittings.
- Remove bolts (25) securing...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
DRUM BRAKES, GENERAL MOTORS -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1991 Chevrolet V2500 Suburban 5.7 V8 GAS
BRAKE DRUMS
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Gr...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet V2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Chevrolet V2500 Suburban cars and light trucks from 1990+.
ANTI-LOCK BRAKES, GENERAL MOTORS -> Rear Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1991 Chevrolet V2500 Suburban 6.2 V8 DIESEL
The Rear Wheel Anti-Lock (RWAL) system, Fig. , reduces the occurrence of rear wheel lockup during severe braking by regulating rear hydraulic line pressure. Pressure applied to the rear wheel brakes is regulated by a control valve assembly located under the master cylinder. The control valve consists of a dump valve which releases hydraulic pressure into an accumulator, and an isolation valve which holds rear brake pressure. Operation of the dump valve and isolation valve is controlled by an Electronic Control Unit (ECU) which is mounted next to the master cylinder.
The ECU receives ...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet V2500 Suburban BRAKE SERVICE PROCEDURES
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