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1991 Chrysler Lebaron CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Chrysler Lebaron car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Lebaron automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Chrysler Imperial, LeBaron & New Yorker (1990-93), Dodge Daytona, Dynasty, Monaco, Omni, Shadow & Spirit, Eagle Premier & Plymouth Acclaim, Horizon, & Sundance
Vehicle: 1991 Chrysler Lebaron LX 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
DISC BRAKES, CHRYSLER CORP. -> Type 4-Kelsey-Hayes Single Pin Floating Caliper Disc Brake, Front -> BRAKE PADS -> INSTALLATION -> REMOVAL
Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS
REMOVAL
- Remove brake fluid until reservoir is half full.
- Raise and support front of vehicle.
- Remove wheel and tire assembly.
- Remove caliper guide pin.
- Remove caliper from disc by sliding caliper assembly out and away from braking disc,Fig. . Suspend caliper with wire so as not to damage flexible brake hose.
- Remove outboard brake lining, then lift off rotor and remove inboard brake lining.
INSTALLATION
- Lubricate adapter ways with sui...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Chrysler Lebaron GTC 2.5 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Chrysler Lebaron GTC 2.5 L4 GAS
Inboard C/V joints have stub shafts splined into differential side gears, or intermediate shaft on right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball joint ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
Starter, Replace
Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove starter to flywheel housing and rear bracket to engine or transaxle attaching bolts.
- Remove heat shield clamp and heat shield, if required.
- Disconnect starter cable a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
Chrysler LLC Cars -> Electronic Throttle Control (ETC) Warning Light ->
Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS
This light will turn on briefly as a bulb check when the ignition switch is placed in the on position. This light will also turn on while the engine is run...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Chrysler Lebaron 3.0 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chrysler Lebaron AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator & Power Steering
Vehicle: 1991 Chrysler Lebaron LX 3.0 V6 GAS
Air Conditioning
- Loosen adjusting locknut, then turn jack-screw, counterclockwise to reduce belt tension and remove belt.
- When reinstalling belt, a...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Chrysler Lebaron AUTOMOBILES
Component location diagrams for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. from 1990+.
 Rear Body Side Splices Diagram for 1991 Chrysler Lebaron GTC 3.0 V6 GASComponents on diagram: |
 Upper Engine Splices (Turbo) Diagram for 1991 Chrysler Lebaron 2.5 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Chrysler Lebaron AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S.
 1991 Chrysler Lebaron 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1991 Chrysler Lebaron GTC 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Chrysler Lebaron AUTOMOBILES
OEM TSB listings for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1991 Chrysler Lebaron 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chrysler Lebaron AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chrysler Lebaron cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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