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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Component Replacement & Adjustment -> Breeze, Cirrus, Concorde, Intrepid, LHS, Neon, Sebring Convertible, Stratus & 300M -> Expansion Valve, Replace -> Breeze, Cirrus, Concorde, Intrepid, LHS, Sebring Convertible, Stratus & 300M -> Neon
Vehicle: 1998 Chrysler Cirrus 2.5 V6 GAS
Breeze, Cirrus, Concorde, Intrepid, LHS, Sebring Convertible, Stratus & 300M
- Recover refrigerant as outlined under .
- On models equipped with 3.2L and 3.5L engines, remove engine air inlet tube and air distribution duct.
- On all models, using quick connector tool No. 7193, or equivalent, remove both A/C lines from expansion valve.
- Remove expansion valve mounting bolts, then the valve and gasket.
- Reverse procedure to install. Torque mounting bolts to 100 inch lbs.
Neon
- Recover refrigerant as outlined under .
- Remove el...
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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> 1500, 2500 & 3500 -> 2500 & 3500 -> 5-Stud Rotors -> 8-Stud Rotors -> Aspen, Dakota & Durango -> Caravan & Town & Country -> Commander -> Compass, Liberty, Nitro & Patriot -> Dual Rear Wheel -> Front -> Full Size Pickup -> Grand Cherokee -> Pacifica -> PT Cruiser -> Rear -> Rear w/Dual Wheels -> Rear w/Single Wheel -> Single Rear Wheel -> Sprinter -> Wrangler
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS
Caravan & Town & Country
- Raise and support vehicle, then remove wheel and caliper as outlined under . Support caliper at all times to prevent brake hose damage.
- Slide brake rotor off hub.
- Reverse procedure to install. Clean brake rotor with alcohol or other suitable solvent.
Commander
Front
- Raise and support vehicle using suitable lift or jack.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Secure caliper anchor assembly using suitable wire.
- Remove and discard O-ring securing disc brake rotor on hub.
- Remove rotor from hub and bearing.
- Reverse procedure to install, noting the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1993 Chrysler Dynasty 3.3 V6 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1994 Chrysler Intrepid 3.5 V6 GAS
- Raise and support vehicle.
- Remove wheel and tire assemblies.
- Remove brake caliper assembly.
- Remove brake rotor by pulling it straight off mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove stub axle and hub retaining nut.
- Insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal. Only pry inner joint from retaining snap ring. Do not attempt to remove inner tripod joint from transaxle stub shaft.
- Support steering knuc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2007 Chrysler 300 Touring LWB 3.5 V6 GAS
Refer to Figs. through for ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Chrysler 300M Special 3.5 V6 GAS
- Disconnect battery ground cable.
- Loosen alternator lower mounting bolt, then pivot bolt. Do not remove bolts.
- Loosen drive belt adjustment bolt, then remove drive belt.
- Remove alternator bracket, lower mounting bolt and pivot bolt.
- Remove alternator, then disc...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2000 Chrysler Town & Country 3.3 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 2009 Chrysler 300 C SRT8 6.1 V8 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chrysler Cirrus LX 2.4 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube using hose clamp pliers.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Chrysler 300M 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES
Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chrysler AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES
OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.
Document: LEAD OR PULL Vehicle: 2000 Chrysler Concorde 2.7 V6 GAS Symptoms: |
Document: WIRE SPLICE REPAIRS Vehicle: 1993 Chrysler NEW Yorker Fifth Avenue 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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