Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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300300MAspenCirrus
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Executive SedanFifth AvenueGrand VoyagerImperial
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NeonNEW YorkerNewportPacifica
ProwlerPT CruiserSaratogaSebring
TC MaseratiTown & CountryVoyagerWindsor

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Component Replacement & Adjustment -> Cirrus, Concorde, Intrepid, LHS, Neon, New Yorker, Stratus & Vision -> HIGH PRESSURE CUT-OUT SWITCH, REPLACE -> NEON
Vehicle: 1994 Chrysler Intrepid 3.5 V6 GAS

NEON

The high pressure cut-out switch, Fig. , is located in the compressor manifold.

    ...

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod-To-Primary Piston Clearance -> Brake Pedal Height -> Type 2 Master Cylinder
Vehicle: 1995 Chrysler Lebaron GTC 3.0 V6 GAS

Type 2 Master Cylinder
Brake Booster Pushrod-To-Primary Piston Clearance
  • With master cylinder removed from vehicle, as described under "Component Replacement," proceed as follows:
    • Measure distance between master cylinder end face and the piston, Fig. . Position a square (straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
    • Find dimension C by measuring distance between brake booster mounting surface and the end face, Fig. .
    • Measure distance between master cylinder mounting surface and the pushrod end, Fig. . Find dimen...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 2006 Charger, 2005-06 300 and Magnum, 2001-06 Sebring Convertible, Sebring Sedan & Stratus Sedan and 2001-05 Neon, Sebring Coupe & Stratus Coupe
Vehicle: 2001 Chrysler Sebring 2.7 V6 GAS

On 2006 Charger, 2005-06 300 and Magnum, 2001...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 2007 Chrysler 300 Touring LWB 3.5 V6 GAS

  • Raise and support vehicle on hoist.
  • Mark transmission and axle flanges and rubber couplers for installation alignment.
  • Remove crossmember, rear exhaust system and heat shield.
  • Remove propeller shaft front and rear coupler-to-flange bolts.
  • Remove center bearing mounting bolts.
  • Remove propeller shaft with aid o...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Sensor
Vehicle: 2008 Chrysler PT Cruiser Limited 2.4 L4 GAS

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Loosen the wheel lug nuts.
  • Raise...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2008 Chrysler 300 LX 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Lock steering wheel in straight-ahead position using suitable wheel holder.
  • Raise and support vehicle.
  • Remove underbody splash shield.
  • Remove center pinch bolt, then separate intermediate steering shaft upper from lower shaft.
  • Disconnect starter electrical connec...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2007 Chrysler Pacifica Limited 4.0 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2007 Chrysler Sebring Limited 3.5 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Chrysler Lebaron 2.5 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater tube using hose clamp pliers.
  • Remove heater inlet hose from heater tube.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1996 Chrysler NEW Yorker 3.5 V6 GAS

  • Raise and support vehicle.
  • Remove right front splash s...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Rear Engine Compartment Splices Diagram for 1991 Chrysler Dynasty  2.5 L4 GASRear Engine Compartment Splices Diagram for 1991 Chrysler Dynasty 2.5 L4 GAS

Components on diagram:
  • Connector B-29
  • Connector B-13
  • Connector B-07
  • Connector B-28
  • Connector B-08
  • HVAC Unit Diagram for 2006 Chrysler Sebring Limited 2.7 V6 FLEXHVAC Unit Diagram for 2006 Chrysler Sebring Limited 2.7 V6 FLEX

    Components on diagram:
  • Blend Door Actuator
  • Connector C-200
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    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1992 Chrysler Lebaron  3.0 V6 GAS Wiring Diagram1992 Chrysler Lebaron 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Underhood Light
  • Mercury Switch
  • 2006 Chrysler PT Cruiser GT 2.4 L4 GAS Wiring Diagram2006 Chrysler PT Cruiser GT 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Cluster
  • Totally Integrated Power Module
  • Vanity Lamp Left
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    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: A-604 ATX - OVERDRIVE/REVERSE CLUTCH PISTON REVISED
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: SAG/HESITATE/ROUGH - MIL ON - DTC P0132 OR 0152
    Vehicle: 1996 Chrysler NEW Yorker 3.5 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Electronic Devices, Computers, PROMS, Sensors
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    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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