Chrysler REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars Except Colt, Colt Vista, Concorde, Intrepid, Summit, Summit Wagon & Vision -> Compressor, Replace -> Except Laser/Talon, Monaco/Premier & Stealth -> Laser/Talon & Stealth -> Monaco/Premier
Vehicle: 1993 Chrysler Lebaron GTC 3.0 V6 GAS

Except Laser/Talon, Monaco/Premier & Stealth

  • Using an A/C recovery unit, remove all refrigerant from A/C system.
  • Disconnect battery ground cable.
  • Loosen and remove drive belts, then disconnect compressor clutch lead wire, if equipped.
  • Remove refrigerant lines from compressor.
  • Remove compressor attaching bolts and nuts.
  • Remove compressor.
  • Reverse procedure to install.

Laser/Talon & Stealth

  • Disconnect battery ground cable.
  • Discharge A/C system.
  • Remove compressor referring to numbered sequence shown in Figs....

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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1991 Chrysler Lebaron GTC 2.5 L4 GAS

BRAKE DRUMS

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Sc...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Pacifica -> Normal Service -> Severe Service
Vehicle: 2006 Chrysler Pacifica 3.5 V6 GAS

Normal Service

Replace as requ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1994 Chrysler Concorde 3.3 V6 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assemblies.
  • Remove brake caliper assembly.
  • Remove brake rotor by pulling it straight off mounting studs.
  • Remove speed sensor cable routing bracket from strut assembly.
  • Remove stub axle and hub retaining nut.
  • Insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal. Only pry inner joint from retaining snap ring. Do not attempt to remove inner tripod joint from transaxle stub shaft.
  • Support steering knuc...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Front -> Installation -> Rear -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Raise and support vehicle with ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1993 Chrysler Lebaron LX 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator mounting bolts.
  • Remove B+ terminal nut, field terminal nuts, ground wire harness hold-down nuts.
  • Remove wire connectors.
  • Remove alternator from vehicle.
  • Reverse pro...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS

The cabin air filter should be replaced every 12,000 miles.

  • Open the hood.
  • Remove the passenger side air inlet grille from the cowl panel, Fig. .
  • Open the cabin air filter door.
  • Remove the cabin air filter from the filter housing...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1997 Chrysler Town & Country LXI 3.8 V6 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

  • Remove battery and battery tray.
  • Drain cooling system into suitable container.
  • Recover A/C refrigerant.
  • Remove grille and upper radiator support crossmember.
  • Remove upper radiator hose from radiator.
  • Raise and support vehicle.
  • Disconnect and cap automatic transmission cooler hoses.
  • Disconnect radiator fan motor electrical connector.
  • Remove lower radiator hose.
  • Lower vehicle.
  • Remove A/C lines ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1997 Chrysler LHS 3.5 V6 GAS

  • Raise and support vehicle.
  • Remove right front splash s...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES

Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Connector Locations Diagram for 2000 Chrysler Grand Voyager  3.0 V6 GASEngine Compartment Connector Locations Diagram for 2000 Chrysler Grand Voyager 3.0 V6 GAS

Components on diagram:
  • Wiper Module
  • Hood Ajar Switch
  • Brake Pressure Switch
  • Power Distribution Center
  • Left Hand Headlamp
  • Remote Keyless Entry Module Diagram for 2005 Chrysler Sebring  2.7 V6 GASRemote Keyless Entry Module Diagram for 2005 Chrysler Sebring 2.7 V6 GAS

    Components on diagram:
  • Remote Keyless Entry Module
  • BCM Junction Block Connector
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    WIRING DIAGRAMS FOR Chrysler AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.

    1990 Chrysler NEW Yorker Salon 3.3 V6 GAS Wiring Diagram1990 Chrysler NEW Yorker Salon 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Blower Motor
  • ATC power module
  • In-Car Sensor
  • ATC Control Switch
  • In-Car Sensor Motor
  • 1998 Chrysler Intrepid  3.2 V6 GAS Wiring Diagram1998 Chrysler Intrepid 3.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuse Panel
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    TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES

    OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.

    Document: WINDOW SURROUND (DLO) MOLDING DISCOLORED - REVISED
    Vehicle: 2001 Chrysler LHS 3.5 V6 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: TIRE CHAIN ALTERNATIVE/SPIKES SPIDER - ORDERING INFO
    Vehicle: 1985 Chrysler Executive Limousine 2.6 L4 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
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    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chrysler SPECIFICATIONS DATA!

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