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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars Except Colt, Colt Vista, Concorde, Intrepid, Summit, Summit Wagon & Vision -> Blower Motor, Replace -> Except Laser/Talon, Stealth & Monaco/Premier -> Laser/Talon & Stealth -> Monaco/Premier
Vehicle: 1993 Chrysler Lebaron LX 3.0 V6 GAS
Except Laser/Talon, Stealth & Monaco/Premier
- Disconnect battery ground cable.
- Remove glove box to instrument panel attaching screws, then glove box.
- On models with A/C, disconnect the two vacuum lines from the recirculating air door actuator.
- On all models, disconnect blower motor electrical connector.
- Remove two screws from top of blower motor housing, attaching it to the heater A/C unit cover.
- Remove five screws from around blower housing, then separate blower housing from heater A/C unit.
- Remove three screws attaching blower m...
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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2001 Chrysler Sebring 3.0 V6 GAS
Refer to "Troubleshooting" in "Disc Brak... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Breeze, Cirrus, Sebring Convertible, Sebring Sedan & Stratus Sedan w/2.5L, 2000-05 2.0L, 2.4L & 2.7L Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 Chrysler Sebring 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel Sys...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2007 Chrysler 300 Touring LWB 3.5 V6 GAS
- Raise and support vehicle on hoist.
- Mark transmission and axle flanges and rubber couplers for installation alignment.
- Remove crossmember, rear exhaust system and heat shield.
- Remove propeller shaft front and rear coupler-to-flange bolts.
- Remove center bearing mounting bolts.
- Remove propeller shaft with aid o...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Chrysler PT Cruiser Limited 2.4 L4 GAS
The TPMS (Tire Pressure Monitoring System), monitors air pressure in the four road tires. Pressure in the spare tire is not monitored. The system will consist of tire pressure sensors attached to each wheel through the valve stem mounting hole, a WCM (Wireless Control Module) and a TPMS telltale lamp.
On models not equipped with factory installed remote start system, the TPMS receiver circuit is integrated into the WCM. On models equipped with factory installed remote start system, the remote start antenna is external to the WCM. On all models, the WCM controls the TPMS and can also ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS
- Remove air cleaner lid, disconnect inlet air sensor and makeup air hose.
- Remove battery ground cable.
- Loosen upper alternator T-bolt lock nut.
- Raise and support vehicle.
- Remove right front wheel.
- Remove accessory drive splash shield.
- Remove pencil strut.
- Loosen lower pivot bolt.
- Loosen accessory drive belt T-bolt.
- Unplug field circuit from alternator.
- Remove B+ terminal nut and wire.
- Remove alternator belt.
- Remove axle retaining nut.
- Remove lower control arm from steering knuckle.
- Remove axle shaft. Put a container under tr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2008 Chrysler 300 Touring 3.5 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Overhead Travel Information System (OTIS) -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration
Vehicle: 2004 Chrysler Intrepid 2.7 V6 GAS
Overhead Travel Information System (OTIS) is a module with six informational displays and four buttons, Fig. . When the ignition is turned ON, OTIS blanks the display for one second, then returns to the display active when the vehicle was last turned OFF.
LOW OIL PRESSURE--This message will be displayed when a low engine oil pressure condition exists. If message is encountered with vehicle operating at idle speed, increase engine RPM. If message remains or if message is encountered while operating vehicle, the engine lubricating system should be...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Chrysler Pacifica 3.8 V6 GAS
- Recover A/C refrigerant.
- Open hood, then remove headlamp retaining screws.
- Pull headlamps forward unsnapping it from retaining clips.
- Disconnect electrical connector and remove headlamps.
- Raise and support vehicle, then remove fascia air dam to radiator closure panel.
- Remove front fascia to splash shield screws, then fascia to front fenders retaining screws.
- Disconnect fog lamps electrical connectors, then lower vehicle.
- Remove push pins attaching upper appearance panel to upper crossmember.
- Remove push pins attaching upper grille support to headlamp mounting panel at each side of gri...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning Compressor & Alternator Belt -> Installation -> Removal
Vehicle: 2007 Chrysler Sebring 2.7 V6 FLEX
Air Conditioning Compressor & Alternator Belt
Removal
- Raise and support vehicle.
- Remove righthand front tire and wheel assembly.
- Remove drive belt splash shield.
- Insert suitable 3/8 inch drive breaker bar into square opening of belt tensioner pivot plate.
- Rotate belt tensioner clockwise until tensioner bottoms out, then r...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES
Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.
 Steering Wheel Diagram for 2007 Chrysler 300 C 5.7 V8 GASComponents on diagram: |
 Instrument Panel Diagram for 2008 Chrysler 300 C 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.
 2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2005 Chrysler Pacifica 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES
OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.
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Document: INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Vehicle: 1989 Chrysler Conquest TSI 2.6 L4 GAS Auto Systems: |
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Document: CHILD SEAT TETHER ANCHORS - REV Vehicle: 2000 Chrysler Grand Voyager 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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