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Chrysler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Cooling Fans -> Light Trucks & Vans -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes (DTCs) -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Fan Control Relay -> Fan Motor -> Fan Motor Circuit -> Grand Cherokee
Vehicle: 2000 Chrysler Grand Voyager 3.3 V6 GAS
Fan Motor
- Disconnect fan motor electrical connector.
- Connect jumper wire to positive side of fan motor connector.
- Fan should operate properly; if not, replace fan motor.
- If fan is noticeably overheated, system voltage may be too high. Inspect charging system as necessary.
Fan Motor Circuit
All models are equipped with an engine controller which will detect and store a diagnostic trouble code for the cooling fan system. This information may be accessed by using a DRB diagnostic tool.
Accessing Diagnostic Trouble Codes (DTCs)
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BRAKE SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting -> Decreasing Brake Pedal Travel -> Dragging Brakes -> Hard Brake Pedal
Vehicle: 2006 Chrysler Sebring Limited 2.7 V6 GAS
Decreasing Brake Pedal Travel
If a decreasing brake pedal is encountered, the power brake unit may be binding internally. To test the power brake unit for this condition proceed as follows:
- Place transmission shift lever into Neutral and start engine.
- Increase engine speed to approximately 1500 RPM, close throttle and completely depress brake pedal.
- Slowly release brake pedal and stop engine.
- Remove vacuum check valve and hose from power brake unit. Observe for backward movement of brake pedal.
- If brake pedal moves backward, power brake unit has internal binding. Replace power brake u...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> Acclaim, Aries, Caravelle, Charger, Daytona, Dynasty, E-Class, Executive, Horizon, Imperial (FWD), Lancer, LeBaron, LeBaron GTS, Omni, Reliant, Shadow, Spirit, Sundance, Turismo, 600, 1984-93 New Yorker & 1987-84 Laser w/1988-95 2.5L, 1989-92 3.0L & 3.3L -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1992 Chrysler Lebaron Sedan 2.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2001 Chrysler Town & Country LXI 3.3 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2007 Chrysler PT Cruiser Trouing 2.4 L4 GAS
When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Chrysler Intrepid 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove bolts from starter.
- Remove starter assembly from engine.
- Disconnect electrical connection...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2008-09 Caravan, Grand Caravan & Town & Country
Vehicle: 2008 Chrysler Town & Country LX 3.3 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the glove compartment door.
- Push inward on both sides of the glove compartment, then lower the glove compartment door.
- Carefully pivot the glove compartment downward.
- Through the glove compartment opening, disengage the cabin air filter access door retainers from the HVAC housing, then remove the cover, Fig. .
- Through the access door opening, remove the filter element, Fig. .
- Carefully install the new cabin air filter element into position through ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2008 Chrysler Sebring Limited 2.4 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Chrysler Lebaron 3.0 V6 GAS
Do not attempt to remove radiator cap or service cooling system while engine is hot.
- Disconnect battery ground cable.
- Drain cooling system.
- Remove hose clamps and hoses.
- Remove coolant reserve system tank to filler neck tube.
- Disconnect fan electrical connector, then remove fan and fan support.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 Chrysler Town & Country SX 3.8 V6 GAS
- Raise vehicle on hoist.
- Remove right front splash shield.
- Rotate or lift the belt tensioner arm, using a suitable too...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler AUTOMOBILES
Component location diagrams for most Chrysler cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Connector Locations Diagram for 2000 Chrysler Grand Voyager 3.0 V6 GASComponents on diagram: |
 Instrument Panel Diagram for 2005 Chrysler 300 C SRT8 6.1 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler cars and light trucks sold in the U.S.
 1994 Chrysler Concorde 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 2008 Chrysler Town & Country LX 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler AUTOMOBILES
OEM TSB listings for most Chrysler cars and light trucks sold in the U.S. from 1985+.
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Document: A/C - REFRIGERANT SUBSTITUTES AND COMPATIBILITY Vehicle: 1992 Chrysler Imperial 3.8 V6 GAS Auto Systems: |
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Document: GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURES - REVISED Vehicle: 2003 Chrysler 300M PRO-AM Edition 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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