Chrysler Town & Country REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Town & Country car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chrysler Town & Country vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

Compressor Service -> Model 10PA17 & 10PA17C Compressors -> Compressor Clutch, Replace -> Inspection -> Installation -> Removal
Vehicle: 1998 Chrysler Town & Country LXI 3.8 V6 GAS

Removal

Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to recover A/C refrigerant.

  • Using a suitable band type oil filter wrench to prevent clutch plate rotation, remove compressor shaft bolt, Fig. .
  • Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
  • Remove pulley retaining ring using snap ring tool No. C-4574, or equivalent, then slide pulley off compressor. Do not pry on clutch plate or pulley.
  • Remove clutch coil wire br...

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BRAKE SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid,. Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding un...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. for 1980+.

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reco...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1998 Chrysler Town & Country LX 3.3 V6 FLEX

  • Raise and support vehicle.
  • Mark orientation of propeller shaft rear flange.
  • Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
  • Remove propeller shaft rear mounting bolts and support end of propeller shaft.
  • Mark orientation of propeller shaft front flange.
  • Remove propeller shaft front mounting bolts and remove propel...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures
Vehicle: 2007 Chrysler Town & Country Touring 3.8 V6 GAS

When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1996 Chrysler Town & Country 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Disconnect all electrical conne...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2002 Chrysler Town & Country 3.3 V6 FLEX

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
Vehicle: 1991 Chrysler Town & Country 3.3 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Chrysler Town & Country 3.8 V6 GAS

Lower

  • Raise and support vehicle.
  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet tube.
  • Remove radiator outlet hose from water inlet tube and from vehicle.
  • ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1996 Chrysler Town & Country LX 3.8 V6 GAS

  • Raise vehicle on hoist.
  • Remove right front splash shield.
  • Rotate or lift the belt tensioner arm, using a suitable too...

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COMPONENT LOCATION DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

Component location diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Body Control Module Diagram for 2006 Chrysler Town & Country  3.3 V6 GASBody Control Module Diagram for 2006 Chrysler Town & Country 3.3 V6 GAS

Components on diagram:
  • Body Control Module
  • Connector C-5
  • Transmission Components Diagram for 2007 Chrysler Town & Country Limited 3.8 V6 GASTransmission Components Diagram for 2007 Chrysler Town & Country Limited 3.8 V6 GAS

    Components on diagram:
  • Transmission Range Sensor
  • Transmission Solenoid Assembly
  • Output Speed Sensor
  • Input Speed Sensor
  • Transmission Pressure Switch Assembly
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    WIRING DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES

    OEM drawn wiring diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S.

    2006 Chrysler Town & Country Touring 3.8 V6 GAS Wiring Diagram2006 Chrysler Town & Country Touring 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Liftgate Flood Lamp
  • Left Liftgate Flood Lamp
  • 2006 Chrysler Town & Country  3.3 V6 GAS Wiring Diagram2006 Chrysler Town & Country 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Traction Control Switch
  • Body Control Module
  • Controller Anti Lock Brake
  • Integrated Power Module
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    TECHNICAL SERVICE BULLETINS FOR Chrysler Town & Country AUTOMOBILES

    OEM TSB listings for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.

    Document: AXLE RATIOS TO SET PINION FACTOR FOR REPL TCM - 41TE
    Vehicle: 1993 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: SEAT BELTS/REAR SHOULDER - AVAILABILITY/INSTALLATION
    Vehicle: 1986 Chrysler Town & Country 2.2 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
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    COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Town & Country AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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