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Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+
Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Blend Door Actuator, Replace -> Front -> Rear
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
Front
- Remove dash panel from under drivers side end of instrument panel.
- Remove screws from heater core shield to lefthand end of HVAC distribution housing, Fig. .
- Pull heater core shield rearward far enough to disengage two location tabs that position front of shield to receptacles in two lower finger formations of heater/air conditioner housing near dash panel.
- Remove heater core shield from distribution housing.
- Disconnect HVAC wire harness connector for blend door actuator from actuator connector receptacle.
- Remove blend do...
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BRAKE SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
Disc Brakes -> Caravan, Town & Country & Voyager -> Tightening Specifications
Vehicle: 1998 Chrysler Town & Country SX 3.3 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 2001 Chrysler Town & Country LXI 3.8 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1994 Chrysler Town & Country 3.8 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Transponder
Vehicle: 2006 Chrysler Town & Country LX 3.3 V6 GAS
Tire Pressure Sensor
The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.
The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.
Removal
- Raise and support vehicle with ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Chrysler Town & Country 3.3 V6 GAS
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical connectors from starter motor an...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2001 Chrysler Town & Country 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1994 Chrysler Town & Country 3.8 V6 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Town & Country cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Chrysler Town & Country 3.3 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Dra...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Town & Country AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Chrysler Town & Country Limited 3.8 V6 GAS
- Raise vehicle on hoist.
- Remove right front splash shield.
- Rotate or lift the belt tensioner arm, using a suitable too...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES
Component location diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR Chrysler Town & Country AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Town & Country cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Town & Country AUTOMOBILES
OEM TSB listings for most Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1987 Chrysler Town & Country 2.2 L4 GAS Auto Systems: |
Document: BUMP FEEL/HESIT/MISS DURING A/C COMP ENGAGE Vehicle: 1996 Chrysler Town & Country LX 3.8 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Town & Country AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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