2004 Chrysler Town & Country REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chrysler Town & Country car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Chrysler Town & Country vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Cooling Fans -> Light Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming proced...

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2004 Chrysler Town & Country 3.8 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2004 Chrysler Town & Country 3.8 V6 GAS

  • Raise and support vehicle.
  • Mark orientation of propeller shaft rear flange.
  • Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
  • Remove propeller shaft rear mounting bolts and support end of propeller shaft.
  • Mark orientation of propeller shaft front flange.
  • Remove propeller shaft front mounting bolts and remove propel...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

Refer to Fig. for wirin...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

  • Remove battery ground cable.
  • Disconnect push-in field wire connector from back of alternator.
  • Remove nut holding B+ wire terminal to back of alternator, then the B+ wire.
  • Raise and support vehicle, then remove righthand front lower splash shield.
  • Remove drive belt, then lower oil dip stick tube bolt.
  • Remove wiring harness from oil dip stick tube.
  • Rem...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2004 Chrysler Town & Country 3.8 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing.
  • Remove hose from thermostat housing.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chrysler Town & Country AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

The Poly-V Drive belt is provided with a dynamic tensioner.

  • Disconnect battery ground cable from battery.
  • Raise vehicle on hoist.
  • Remove righthand drive belt shield bolts, then drive belt sh...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Chrysler Town & Country AUTOMOBILES

Component location diagrams for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Door Components Diagram for 2004 Chrysler Town & Country  3.8 V6 GASDoor Components Diagram for 2004 Chrysler Town & Country 3.8 V6 GAS

Components on diagram:
  • Door Lock Motor
  • Door Lock Switch
  • Door Courtesy Lamp
  • Ajar Switch
  • Splice S-340
  • Body Connectors Diagram for 2004 Chrysler Town & Country  3.8 V6 GASBody Connectors Diagram for 2004 Chrysler Town & Country 3.8 V6 GAS

    Components on diagram:
  • Connector C-302
  • Connector C-303
  • Connector C-309
  • B Pillar Switch
  • Side Impact Airbag Control Module
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    WIRING DIAGRAMS FOR 2004 Chrysler Town & Country AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S.

    2004 Chrysler Town & Country  3.3 V6 GAS Wiring Diagram2004 Chrysler Town & Country 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Generator
  • Speed Control Servo
  • Back-Up Lamp Switch
  • Controller Anti-Lock Brake
  • 2004 Chrysler Town & Country  3.3 V6 GAS Wiring Diagram2004 Chrysler Town & Country 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn
  • Horn Switch
  • Clockspring
  • Front Control Module
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    TECHNICAL SERVICE BULLETINS FOR 2004 Chrysler Town & Country AUTOMOBILES

    OEM TSB listings for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Town & Country TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chrysler Town & Country AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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