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2002 Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Disc Brakes -> Caravan, Town & Country & Voyager -> Brake Pad Service -> Front -> Installation -> Rear -> Removal
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
Front
Removal
- Raise and support vehicle.
- Remove front wheel and tire assemblies.
- Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor,. Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
- Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
- Pull inboard pad away from caliper piston, until springs release from piston.
Installation
- Check piston seal for leaks and for ruptures in piston dust boot. Replace all seals, boots ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 2001-06 Caravan, Town & Country & Voyager
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
The fuel filter is combined with the in-tank fuel pump module. The...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
- Raise and support vehicle.
- Mark orientation of propeller shaft rear flange.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove propeller shaft rear mounting bolts and support end of propeller shaft.
- Mark orientation of propeller shaft front flange.
- Remove propeller shaft front mounting bolts and remove propel...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Relearn Procedures
Vehicle: 2002 Chrysler Town & Country 3.3 V6 FLEX
When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
- Remove battery ground cable.
- Disconnect push-in field wire connector from back of alternator.
- Remove nut holding B+ wire terminal to back of alternator, then the B+ wire.
- Raise and support vehicle, then remove righthand front lower splash shield.
- Remove drive belt, then lower oil dip stick tube bolt.
- Remove wiring harness from oil dip stick tube.
- Remove...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2001-09 Town & Country -> Relearn -> Reset
Vehicle: 2002 Chrysler Town & Country 3.3 V6 FLEX
Reset
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 MPH for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chrysler Town & Country 3.3 V6 FLEX
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet tube.
- Remove radiator outlet hose from water inlet tube and from vehicle.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Town & Country AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler Town & Country 3.8 V6 GAS
- Raise vehicle on hoist.
- Remove right front splash shield.
- Rotate or lift the belt tensioner arm, using a suitable too...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Town & Country AUTOMOBILES
Component location diagrams for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.
Heating & A/C Diagram for 2002 Chrysler Town & Country 3.3 V6 FLEX Components on diagram: |
Traction Control Switch Diagram for 2002 Chrysler Town & Country 3.3 V6 FLEX Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Town & Country AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S.
2002 Chrysler Town & Country 3.3 V6 FLEX Wiring Diagram Components on diagram: |
2002 Chrysler Town & Country 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chrysler Town & Country AUTOMOBILES
OEM TSB listings for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2002 Chrysler Town & Country 3.3 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Chrysler Town & Country 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Town & Country AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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