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Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Power Brake Units -> General Service -> Checking Complaints
Vehicle: 1995 Chrysler Intrepid 3.3 V6 GAS
In order to properly service and repair available brake systems, a thorough understanding of the power assist systems is necessary. The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel cylinders or calipers while decreasing the effort necessary to obtain acceptable stopping performance.
Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphragm utilize this energy to provide brake assistance. The diaph...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1993-97 Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1996 Chrysler Intrepid ES 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Disconnect the ground cable fro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Chrysler Intrepid 3.5 V6 GAS
- Raise and support vehicle.
- Remove wheel and tire assemblies.
- Remove brake caliper assembly.
- Remove brake rotor by pulling it straight off mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove stub axle and hub retaining nut.
- Insert suitable pry bar between transmission case and driveshaft, then pry driveshaft from transmission. Do not pull on driveshaft and do not insert pry bar deep enough to damage oil seal. Only pry inner joint from retaining snap ring. Do not attempt to remove inner tripod joint from transaxle stub shaft.
- Support steering knuc...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1996 Chrysler Intrepid ES 3.5 V6 GAS
- Disconnect battery ground cable.
- Loosen lower mounting bolt.
- Loosen pivot bolt.
- Loosen belt adjustment bolt.
- Remove alternator drive belt.
- Remove bracket.
- Remove lower mounting bolt.
- Remove pivot bolt.
- Remove alternator.
- Disconnect alternator field circuit plug.
- Remove the B+ termin...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Overhead Travel Information System (OTIS) -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration
Vehicle: 1995 Chrysler Intrepid 3.3 V6 GAS
Overhead Travel Information System (OTIS) is a module with six informational displays and four buttons, Fig. . When the ignition is turned ON, OTIS blanks the display for one second, then returns to the display active when the vehicle was last turned OFF.
LOW OIL PRESSURE--This message will be displayed when a low engine oil pressure condition exists. If message is encountered with vehicle operating at idle speed, increase engine RPM. If message remains or if message is encountered while operating vehicle, the engine lubricating system should be...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chrysler Intrepid ES 3.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant inlet tube using hose clamp pliers.
- Remove radiator outlet hose from coolant inlet tube and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS
- Raise and support vehicle.
- Remove right front splash s...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
Component location diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Intrepid AUTOMOBILES
OEM TSB listings for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2004 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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