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Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler Intrepid car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Intrepid automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Chrysler Intrepid 3.5 V6 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Double Flare/Inverted Seat -> Hydraulic Tubing -> ISO Style Tube Flaring -> Master Cylinder -> Wheel Cylinder
Vehicle: 1997 Chrysler Intrepid 3.3 V6 GAS
Master Cylinder
When disassembling the master cylinder, note the position of all parts as they are removed for proper installation.
When disassembled, wash all parts in denatured alcohol or clean brake fluid only. Use an air hose to blow out all passages, orifices and valve holes. Air dry and place parts on clean paper or lint-free cloth.
Inspect master cylinder bore for scoring, rust, pitting or etching. Any of these conditions will require replacement of the housing. Never hone the bore of the master cylinder as this will remove the anodized surface. Inspect master cylinder pis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1993-97 Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1994 Chrysler Intrepid 3.3 V6 FLEX
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Disconnect the ground cable fro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2000 Chrysler Intrepid 3.2 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1999 Chrysler Intrepid 3.2 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle using suitable lift.
- Remove catalyst support bracket mounting nuts, then battery feed wire.
- Remove starter mounting bolts.
- Remove starter solenoid from transaxle housing, then position starter to access posi-lock wiring connector.
- Slightly lift engine to relieve lefthand engine mount pressure using suitable jack stand beneath engine.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler Intrepid cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Chrysler Intrepid 3.2 V6 GAS
- Drain cooling system into a suitable container.
- Remove upper radiator crossmember, then the clamps and hoses from radiator.
- Disconnect transmission hoses from cooler. Plug hose to prevent contamination.
- Disconnect engine oil cooler lines.
- Disconnect radiator fan electrical connector, the...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler Intrepid AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Chrysler Intrepid ES 3.3 V6 GAS
- Raise and support vehicle.
- Remove right front splash s...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
Component location diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
 Fuel Filter Diagram for 1995 Chrysler Intrepid 3.3 V6 FLEXComponents on diagram: |
 RH Rear Engine Compartment Splices Diagram for 1993 Chrysler Intrepid 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler Intrepid cars and light trucks sold in the U.S.
 1993 Chrysler Intrepid 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Chrysler Intrepid 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler Intrepid AUTOMOBILES
OEM TSB listings for most Chrysler Intrepid cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2004 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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