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2003 Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Anti-lock Brakes -> Teves Anti-Lock Braking System -> Diagnosis & Testing -> 1999 -> 2000 -> 2001-02 -> 2003 -> Accessing Diagnostic Trouble Codes -> Breeze, Cirrus & 1999-2000 Stratus -> Clearing Diagnostic Trouble Codes -> Concorde, Intrepid, LHS & 300M -> Diagnostic Trouble Code Interpretation -> Neon -> Sebring & 2001-03 Stratus -> Symptom Based Diagnosis -> Wiring Diagrams
Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS
Accessing Diagnostic Trouble Codes
- Connect programmed scan tool, to Data Link Connector (DLC) located under lefthand side of instrument panel.
- Turn ignition switch to On position.
- Access Diagnostic Trouble Codes (DTCs) following tool manufacturer's instructions.
Diagnostic Trouble Code Interpretation
Refer to the DRB II or III scan tool for Diagnostic Troubl...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 1999-04 300M, 2004-93 Concorde, Intrepid, Vision, 1994-02 LHS & 1994-96 New Yorker
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Alternator, Replace
Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove upper radiator support and position aside.
- Loosen lower alternator mounting bolt. Do not remove bolt.
- Loosen pivot bolt and drive belt adjustment bolts, then remove drive belt.
- Remove lower mounting bolt and disconnect altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Chrysler LLC Cars -> Check Engine Lamp -> Acclaim, Concord, Daytona, Dynasty, Imperial, Intrepid, LeBaron, LHS, New Yorker, Shadow, Spirit, Sundance, Vision & Viper
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycle...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from heater supply tube
- Remove inlet heater hose from heater supply tube.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chrysler Intrepid AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Chrysler Intrepid 2.7 V6 GAS
- Loosen tensioner pulley locking nut.
- Loosen be...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Chrysler Intrepid AUTOMOBILES
Component location diagrams for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
Connector/Ground/Splice Location Diagram for 2003 Chrysler Intrepid 3.5 V6 GAS Components on diagram: |
Instrument Panel Components Diagram for 2003 Chrysler Intrepid 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S.
2003 Chrysler Intrepid 3.5 V6 GAS Wiring Diagram Components on diagram: |
2003 Chrysler Intrepid 2.7 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Chrysler Intrepid AUTOMOBILES
OEM TSB listings for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - EMISSIONS RECALL J18 - REPROGRAM POWERTRAIN CONTROL MODULE Vehicle: 2003 Chrysler Intrepid 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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