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2002 Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler Intrepid car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
DaimlerChrysler Corp.
Sebring & Stratus Coupe
Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.
- Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
- Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Power Brake Units -> General Service -> Brake Booster Operation Test -> Check Valve Operation Test
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
In order to properly service and repair available brake systems, a thorough understanding of the power assist systems is necessary. The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel cylinders or calipers while decreasing the effort necessary to obtain acceptable stopping performance.
Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphragm utilize this energy to provide brake assistance. The diaph...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle using suitable lift.
- Remove bolts mounting starter to transaxle.
- Remove battery feed wire from starter.
- Remove starter solenoid assembly from transaxle housing, then position starter to access Connector Positive Assurance (CPA) wiring connector.
- Slightly lift engine to relieve lefthand engine mount pressure using suitable jack stand beneath e...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from heater supply tube
- Remove inlet heater hose from heater supply tube.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
- Raise and support vehicle.
- Remove right front splash s...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Intrepid AUTOMOBILES
Component location diagrams for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
 Transmission Range Sensor And Speed Sensor Diagram for 2002 Chrysler Intrepid 2.7 V6 GASComponents on diagram: |
 Cargo Compartment Components Diagram for 2002 Chrysler Intrepid 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S.
 2002 Chrysler Intrepid 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Chrysler Intrepid 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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