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2002 Chrysler Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chrysler Intrepid car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Intrepid automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Hydraulic Brake Systems -> Adjustments -> Avenger & 1999-2000 Sebring Coupe -> Brake Booster Pushrod -> Stop Lamp Switch
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
Stop Lamp Switch
- Release stop lamp switch from bracket by rotating it 30° counterclockwise.
- Disconnect stop lamp switch wiring harness connector.
- Pull outward on stop lamp switch plunger until fully extended.
- Depress brake pedal, holding down in place.
- Install stop lamp switch onto bracket by aligning index key on switch with slot at top of square hole.
- Rotate switch 30° clockwise to lock switch into bracket, Fig. .
- Connect wiring harness connector to stop lamp switch.
- Pull back on brake pedal until pedal stops moving to allow switch plunger to ratchet to correct position.
Brake Booster Push...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1998-04 Concorde, Intrepid, LHS, Vision & 300M -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Remove the fuel pump relay from the Power D...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front wheel and tire assembly from vehicle.
- Remove front caliper assembly from front steering knuckle assembly.
- Remove front braking disk (rotor) from hub, by pulling it straight off wheel mounting studs.
- Remove speed sensor cable routing bracket from strut assembly.
- Remove hub and bearing to stub axle retaining nut.
- Install a suitable puller or special tool 6790 or equivalent, on hub and bearing assembly, using wheel lug nuts to secure it in place.
- Install a wheel lug nut on wheel stud to protect thr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove serpentine drive belt splash shield, then loosen serpentine drive belt.
- Remove lower mounting bolt, then lower vehicle.
- Disconnect A/C pressure switch and clutch electrical connectors.
- Remove engine ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Chrysler Intrepid 2.7 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition inlet heater hose clamp from heater core pipe.
- Remove hose from heater core.
- Reposition heater hose clamp from heater supply tube
- Remove inlet heater hose from heater supply tube.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chrysler Intrepid AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chrysler Intrepid 3.5 V6 GAS
- Raise and support vehicle.
- Remove right front splash s...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chrysler Intrepid AUTOMOBILES
Component location diagrams for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. from 1990+.
 Wheel Speed Sensors Diagram for 2002 Chrysler Intrepid 2.7 V6 GASComponents on diagram: |
 Decklid Ajar Switch Diagram for 2002 Chrysler Intrepid 2.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chrysler Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S.
 2002 Chrysler Intrepid 2.7 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Chrysler Intrepid 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chrysler Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chrysler Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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