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Chrysler 300 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chrysler 300 car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler 300 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Chrysler 300 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chrysler 300 cars and light trucks from 1990+.
Anti-Lock Brakes -> Teves Anti-Lock Braking System -> System Service -> ABS Portion -> Brake System Bleed -> Caliber -> Charger, Magnum & 300 -> Clockspring Centering -> Component Replacement -> Concorde, Intrepid & 300M -> ESP Dynamics Sensor -> Front -> Front w/AWD -> Front w/RWD -> Integrated Control Unit (ICU) -> Manual Bleed -> Neon -> Non-ABS Portion -> Pressure Bleed -> Rear -> Sebring Convertible, Sebring Sedan & Stratus Sedan -> Steering Angle Sensor -> Wheel Speed Sensor
Vehicle: 2005 Chrysler 300 C 5.7 V8 GAS
Brake System Bleed
The Teves anti-lock brake system must be bled as two independent braking systems. The non-ABS portion of the brake system should be bled the same as any non-ABS system. The ABS portion of the system requires the use of a DRB, or equivalently programmed scan tool.
Non-ABS Portion
Pressure Bleed
Use bleeder tank tool No. C-3496-B, or equivalent, and adapter tool No. BB400-9A, or equivalent, to pressurize hydraulic system.
Normal pressure bleeder pressure should not be more than 35 psi. On models equipped with plastic reservoirs, do not exceed 25 psi bleeding pressure.
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chrysler 300 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chrysler 300 cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 300, Charger & Magnum -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2006 Chrysler 300 Touring 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Remove the fuel pump relay from the Power Distribution Center (PDC)....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chrysler 300 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chrysler 300 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2006 Chrysler 300 C SRT8 6.1 V8 GAS
- Raise and support vehicle on hoist.
- Mark transmission and axle flanges and rubber couplers for installation alignment.
- Remove crossmember, rear exhaust system and heat shield.
- Remove propeller shaft front and rear coupler-to-flange bolts.
- Remove center bearing mounting bolts.
- Remove propeller shaft with aid o...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chrysler 300 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chrysler 300 cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Chrysler 300 C SRT8 6.1 V8 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chrysler 300 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chrysler 300 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chrysler 300 Limited 3.5 V6 GAS
- Disconnect battery ground cable.
- Rotate belt tensioner counterclockwise until it contacts it's stop.
- Remove belt and slowly rotate tensioner into freearm position. Do not let tensioner arm snap back to freearm position.
- Remove bracket mounting bolts.
- Remove alternator upper mounting bolt.
- Raise and suppor...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chrysler 300 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chrysler 300 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2006 Chrysler 300 Touring 3.5 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chrysler 300 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chrysler 300 cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2008 Chrysler 300 LX 2.7 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chrysler 300 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chrysler 300 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2010 Chrysler 300 C LWB 5.7 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heater tube.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chrysler 300 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chrysler 300 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2006 Chrysler 300 Touring 3.5 V6 GAS
Removal
- Rotate belt tensioner counterclockwise until it contacts a stop.
- Remove belt and slowly rotate tensioner into the freearm position. Do not let tensioner arm snap back to freearm position.
Installation
- Route belt around all pulleys except idler pulley.
- Rotate tensioner arm until it contacts a s...
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COMPONENT LOCATION DIAGRAMS FOR Chrysler 300 AUTOMOBILES
Component location diagrams for most Chrysler 300 cars and light trucks sold in the U.S. from 1990+.
 Front of Vehicle Diagram for 2007 Chrysler 300 Touring 3.5 V6 GASComponents on diagram: |
 Oxygen Sensor Diagram for 2005 Chrysler 300 Limited 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chrysler 300 AUTOMOBILES
OEM drawn wiring diagrams for most Chrysler 300 cars and light trucks sold in the U.S.
 2007 Chrysler 300 C SRT8 6.1 V8 GAS Wiring DiagramComponents on diagram: |
 2007 Chrysler 300 2.7 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chrysler 300 AUTOMOBILES
OEM TSB listings for most Chrysler 300 cars and light trucks sold in the U.S. from 1985+.
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Document: NO RADIO AUDIO OR DISPLAY FOLLOWING ENGINE CRANK Vehicle: 2006 Chrysler 300 Limited 3.5 V6 GAS Symptoms: |
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Document: SAFETY RECALL H41 - TIRE PRESSURE MONITOR SENSORS Vehicle: 2009 Chrysler 300 LX 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chrysler 300 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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