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2005 Chrysler 300 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Hydraulic Brake Systems -> Description -> Master Cylinder
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS
Master Cylinder
The master cylinder is a center valve master cylinder used for all applications. The brake fluid reservoir mounted on top and brake fluid level switch is mounted on the side of the reservoir.
The reservoir is indexed to prevent installation in the wrong direction. The cap diaphragm is slit to allow atmospheric pressure to equalize on both sides of diaphragm.
The primary and secondary outlet tubes of the master cylinder are connected to a junction block on non-ABS equipped vehicles. The master cylinder primary ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 2006 Charger, 2005-06 300 and Magnum, 2001-06 Sebring Convertible, Sebring Sedan & Stratus Sedan and 2001-05 Neon, Sebring Coupe & Stratus Coupe
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS
On 2006 Charger, 2005-06 300 and Magnum, 2001...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS
- Raise and support vehicle on hoist.
- Mark transmission and axle flanges and rubber couplers for installation alignment.
- Remove crossmember, rear exhaust system and heat shield.
- Remove propeller shaft front and rear coupler-to-flange bolts.
- Remove center bearing mounting bolts.
- Remove propeller shaft with aid o...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Description
Vehicle: 2005 Chrysler 300 C 5.7 V8 GAS
There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wh...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Starter, Replace
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove heat shield.
- Remove mounting bolts and move starter motor towards front of vehicle for nose to clear. Support starter motor during process with suitable wire or hanger.
- Remove nut and solenoid wir...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2005-09 300, Magnum, 2006-09 Charger & 2008-09 Challenger
Vehicle: 2005 Chrysler 300 C SRT8 6.1 V8 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the hood.
- Remove the passenger side air inlet grille from the cowl panel, Fig. .
- Open the cabin air filter door.
- Remove the cabin air filter from the filter housing...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Chrysler LLC Cars -> Air Bag Warning Lamp ->
Vehicle: 2005 Chrysler 300 2.7 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Radiator, Replace
Vehicle: 2005 Chrysler 300 C 5.7 V8 GAS
- Drain cooling system into suitable container.
- Remove upper radiator hose.
- Remove upper radiator closure panels.
- Disconnect cooling fan electrical connector, then remove mounting bolts and cooling fan.
- Raise and support vehicle.
- Remove lower splash shield.
- Remove lower radi...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chrysler 300 AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2005 Chrysler 300 Touring 3.5 V6 GAS
Removal
- Rotate belt tensioner counterclockwise until it contacts a stop.
- Remove belt and slowly rotate tensioner into the freearm position. Do not let tensioner arm snap back to freearm position.
Installation
- Route belt around all pulleys except idler pulley.
- Rotate tensioner arm until it contacts a s...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Chrysler 300 AUTOMOBILES
Component location diagrams for most 2005 Chrysler 300 cars and light trucks sold in the U.S. from 1990+.
Rear Lighting and Park Assist Sensors Diagram for 2005 Chrysler 300 Touring 3.5 V6 GAS Components on diagram: |
Battery and Power Distribution Center Diagram for 2005 Chrysler 300 2.7 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Chrysler 300 AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Chrysler 300 cars and light trucks sold in the U.S.
2005 Chrysler 300 Limited 3.5 V6 GAS Wiring Diagram Components on diagram: |
2005 Chrysler 300 C SRT8 6.1 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Chrysler 300 AUTOMOBILES
OEM TSB listings for most 2005 Chrysler 300 cars and light trucks sold in the U.S. from 1985+.
Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2005 Chrysler 300 2.7 V6 GAS Auto Systems: |
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2005 Chrysler 300 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chrysler 300 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chrysler 300 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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